CLUTCH, REMOVING AND INSTALLING, "Single-Disc Clutch - LuK": Installing

Fig 1: Identifying Clutch Disc Special Tool T40171

Courtesy of AUDI OF AMERICA, LLC

Install in reverse order of removal. Note the following:

-- Center the clutch plate using the Alignment Tool - Clutch Plate T40171

• Installed position, clutch plate: the spring pack (coil springs) or "Getriebeseite (transmission side)" must face the clutch pressure plate.

-- Install the clutch pressure plate on the centering pins.

-- Position the clutch module so the Press Piece - Multiple Use VW510 rests on the sliding washer -arrow A- in the dual mass flywheel.

Fig 2: Identifying Clutch Module Components

Courtesy of AUDI OF AMERICA, LLC

1. Clutch pressure plate
   CAUTION:

   The dual mass flywheel could be damaged.

   • The dual mass flywheel -3- must only be supported by the sliding washer -arrow A- when tightening the clutch pressure plate -1- in the hydraulic press.
   • If the dual mass flywheel is supported on the transfer plate -arrow B-, it will distort and be damaged. The dual mass flywheel must then be replaced.

   -- Place the Hydraulic Press - Ball Joint Assembly Tools - 3 T10254/3 over the Alignment Tool - Clutch Plate T40171.

   -- Press the press straight until the clutch pressure plate -1- comes into contact with the dual mass flywheel -3- -C arrows-.

   NOTE:

   A second technician is needed for the following step.

   -- Install all 6 bolts -2- one after another and tighten to the final specification. Refer to -item  7- (See Figure).

   -- Release the tension on the press.

   -- Install the clutch module. Refer to CLUTCH MODULE, REMOVING AND INSTALLING .