Turbocharger, Removing And Installing [CRBC, CRLB, CLHA, CRBD, CUNA, CRKB, CRUA, CRLC, CXXB, DBKA, DBGA, DEJA, DEJB, DGCA, DCYA, DDYA]: Installing
Install in reverse order of removal. Note the following:
- Replace seals, gaskets, O-rings and self-locking nuts.
- Add oil to turbocharger through oil feed line connecting piece.
- The hose connections as well as air duct pipes and hoses must be free of oil and grease before installing.
- Secure all hose connections with hose clamps that match the ones used in series production. Refer to the Parts Catalog.
- To ensure the turbocharger is supplied with enough oil, let the engine run at idle for approximately one minute after installing the turbocharger. Do not increase the engine speed.
-- For the electrical connections and wiring routing. Refer to RELAY CARRIERS, FUSE PANELS AND E-BOXES
-- Tighten the emissions control module. Refer to graphic below.
-- Install the left coolant pipes. Refer to LEFT COOLANT PIPES, REMOVING AND INSTALLING .
-- Install the rear coolant pipes. Refer to REAR COOLANT PIPE, REMOVING AND INSTALLING .
-- Install the front exhaust pipe. Refer to FRONT EXHAUST PIPE, REMOVING AND INSTALLING .
-- Install the vacuum hose. Refer to CONNECTION DIAGRAM - VACUUM SYSTEM .
-- Install the engine cover. Refer to ENGINE COVER, REMOVING AND INSTALLING .