Installation [08/2013 - ]

WARNING: This page is about a different car, the 2014 Lexus ES 300h. However, it is still accessible from the selected car via links, so may be relevant.

INSTALL COOLER CONDENSER ASSEMBLY
1. Temporarily install the cooler condenser assembly to the radiator assembly with the 2 bolts.
  
  Fig 1: Cooler Condenser Assembly & Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Insert the cooler condenser assembly with radiator assembly.
3. Temporarily install the 2 bolts <B> and 2 bolts <C>.
  
  Fig 2: Identifying Bolts <A>, <B> & <C>
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the cooler condenser assembly with the 2 bolts <A>, 2 bolts <B> and 2 bolts <C>.
  Bolt <A>
  
  Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf)
  
  Bolt <B>, <C>
  
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
  
  HINT:
  
  If the cooler condenser assembly is replaced with a new one, add compressor oil to the new cooler condenser assembly.
  
  Capacity
  
  40 cc (1.4 fl. oz.)
  
  Compressor oil
  
  ND-OIL 11 or equivalent
CONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY
1. Remove the vinyl tape from the air conditioner tube and accessory assembly and the connector part of the cooler condenser assembly.
2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the tube joint.
  Compressor oil
  
  ND-OIL 11 or equivalent
3. Install the O-ring to the air conditioner tube and accessory assembly.
4. Install the air conditioner tube and accessory assembly to the cooler condenser assembly with the bolt.
  Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
CONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE
1. Remove the attached vinyl tape from the No. 1 cooler refrigerant discharge hose and the connecting part of the cooler condenser assembly.
2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.
  Compressor oil
  
  ND-OIL 11 or equivalent
3. Install the O-ring to the No. 1 cooler refrigerant discharge hose.
4. Install the No. 1 cooler refrigerant discharge hose to the cooler condenser assembly with the bolt.
  Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
INSTALL RADIATOR SIDE DEFLECTOR LH
1. Engage the guide and 3 claws to install the radiator side deflector LH as shown in the illustration.
  
  Fig 3: Locating Guide & Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR SIDE DEFLECTOR RH . Refer to INSTALLATION [08/2013 - ] - Step 2
INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY
1. Install the hood lock support sub-assembly with the bolt.
2. Engage the clamp.
3. Connect the connector.
INSTALL UPPER RADIATOR SUPPORT . Refer to INSTALLATION [08/2013 - ] - Step 2
INSTALL HOOD LOCK ASSEMBLY . Refer to INSTALLATION [08/2013 - ] - Step 2
INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)
Refer to INSTALLATION [08/2013 - ]
INSTALL NO. 5 INVERTER BRACKET . Refer to INSTALLATION [08/2013 - ] - Step 26
INSTALL INLET AIR CLEANER ASSEMBLY . Refer to INSTALLATION [08/2013 - ] - Step 65
INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY . Refer to REASSEMBLY [08/2013 - ] - Step 1
INSTALL FRONT BUMPER ENERGY ABSORBER . Refer to REASSEMBLY [08/2013 - ] - Step 2
INSTALL FRONT BUMPER ASSEMBLY
Refer to INSTALLATION [08/2013 - ]
CONNECT CABLE TO AUXILIARY BATTERY NEGATIVE TERMINAL
NOTE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to INITIALIZATION [08/2013 - ] .
INSTALL LUGGAGE TRIM SERVICE HOLE COVER . Refer to INSTALLATION [08/2013 - ] - Step 3
CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT See step 2
WARM UP COMPRESSOR See step 3
INSPECT FOR REFRIGERANT LEAK See step 4
ADJUST HOOD SUB-ASSEMBLY
Refer to ADJUSTMENT [08/2013 - ]