Part 1

Fig 1: Identifying Turbocharger Overview (1 Of 3)

Courtesy of AUDI OF AMERICA, LLC

Coolant Supply Pipe
Banjo Bolt
- 37.5 Nm
Seals
- Replace
Exhaust Gas Temperature (EGT) Sensor 1 -G235-
- Removing and installing, refer to Exhaust Gas Temperature (EGT) Sensor 1 -G235-
Turbocharger
- One unit with the exhaust manifold
- Removing and installing, refer to TURBOCHARGER
Heated Oxygen Sensor (HO2S) -G39- with Oxygen Sensor (O2S) Heater -Z19-
- Removing and installing, refer to Removal and Installation
Nut
- Tightening specification and sequence, refer to Fig 2
Bolt
- 9 Nm
Coolant Return Pipe
Seals
- Replace
Banjo Bolt
- 37.5 Nm
Oil Supply Pipe
Bolt
- 9 Nm
Seals
- Replace
Banjo Bolt
- 37.5 Nm
Banjo Bolt
- 37.5 Nm
Seals
- Replace
Gasket
- Replace
Securing Strip
- Stays installed when removing turbocharger
Nut
- 30 Nm
- Replace
- Tighten the center nut for the securing strip first
O-ring
- Replace
Gasket
- Replace
Oil Return Pipe
Gasket
- Replace
Bolt
- 9 Nm
Bolt
- 9 Nm
Bolt
- 9 Nm

Fig 2: Identifying Turbocharger - Tightening Specification and Sequence

Courtesy of AUDI OF AMERICA, LLC

NOTE:

Replace the nuts for the turbocharger.

-- Tighten the bolts in 4 steps in the sequence shown:

Stage

Bolts

Tightening Specifications

-1 through 6-

15 Nm

-1 through 6-

33 Nm

-1 through 6-

33 Nm ⁽¹⁾

-1 through 6-

33 Nm ⁽¹⁾

⁽¹⁾	If kept constant, all of the bolts will remain tightened to 33 Nm after the seal for the turbocharger is installed.