Cylinder Head Cover And Cylinder Head Overview

Fig 1: Identifying Cylinder Head Cover And Cylinder Head Overview

Courtesy of AUDI OF AMERICA, LLC

1. Cylinder Head Gasket
   • Removing and installing, refer to CYLINDER HEAD 
   • Note installation position: The part number faces toward the cylinder head
   • Install with sealant
2. Drain Plug
   • 15 Nm
   • Replace
3. Cylinder Head
   • Removing and installing, refer to CYLINDER HEAD 
   • Must be seated on the alignment pins
   • Check for distortion, refer to Fig 4
   • Reworking dimension, cylinder head, refer toFig 5
   • After replacing, change coolant and engine oil
4. Engine Lifting Eye
5. Bolt
   • 22 Nm
6. Gasket
   • For cylinder head cover
   • Replace if damaged or leaking
7. Cylinder Head Cover
8. Bolt
   • Replace if the seal is damaged
   • Tightening sequence, refer to Fig 2
9. Bolt
   • 3.2 Nm
10. Housing
    • For crankcase ventilation
11. Seals
    • Replace
12. Ignition Coil
    • Removing and installing, refer to Removal and Installation
13. Drain Plug
    • 35 Nm
14. Seal
    • Replace
15. Camshaft Adjustment Valve 1 -N205-
    • Removing and installing, refer to Camshaft Adjuster Valve 1 -N205- / Exhaust Camshaft Adjustment Valve 1 -N318- 
16. Bolt
    • 2.4 Nm
17. O-ring
    • Replace
18. Exhaust Camshaft Adjustment Valve 1 -N318-
    • Removing and installing, refer to Camshaft Adjuster Valve 1 -N205- / Exhaust Camshaft Adjustment Valve 1 -N318- 
19. Bolt
    • 2.4 Nm
20. O-ring
    • Replace
21. Bolt
    • Replace
    • Follow the sequence when loosening, refer to Fig 2
    • Tightening specification and sequence, refer to Fig 3
22. Bolt
    • Replace
    • Follow the sequence when loosening, refer to Fig 2
    • Tightening specification and sequence, refer to Fig 3

Fig 2: Identifying Cylinder Head Cover, Tightening Sequence

Courtesy of AUDI OF AMERICA, LLC

-- Tighten the bolts in two steps in the sequence shown:

Fig 3: Identifying Cylinder Head, Tightening Sequence

Courtesy of AUDI OF AMERICA, LLC

-- Tighten the bolts in 6 steps in the sequence shown:

Fig 4: Checking Cylinder Head for Distortion

Courtesy of AUDI OF AMERICA, LLC

-- Check the cylinder head on several locations for distortion using a straight edge 500 mm VAS 6075 and a feeler gauge.

• Maximum permissible distortion: 0.05 mm.

Fig 5: Identifying Cylinder Head Refacing Dimension

Courtesy of AUDI OF AMERICA, LLC

Resurfacing the cylinder head (face grinding) is only permissible to minimum dimension -a-.

• Minimum dimension -a- = 139.20 mm.