Camshaft, Removing and Installing, 2.0L Engine: Removing

WARNING: This page does not describe the selected car, but rather 11 other vehicles, including the 2016 Audi A4 Quattro, 2016 Audi A4, 2015 Audi A4 Quattro, 2015 Audi A4, and 2014 Audi A4 Quattro. However, it is still accessible from the selected car via links, so may be relevant.

The sealing surfaces of the lower cylinder head cover and on the upper cylinder head must not be reworked.
The camshaft bearings are integrated in the cylinder head or cylinder head cover. Before removing the cylinder head cover the tension from the camshaft timing chain must be released.
If the cylinder head cover was removed, the cap -item 20- . Refer to Figure.
During installation, all cable ties must be installed at the same location.
Replace the cylinder head cover bolt after removing.

Preliminary work may be required depending on the model. Refer to CAMSHAFT, REMOVING AND INSTALLING .

Remove the cam adjustment actuator. Refer to CAM ADJUSTMENT ACTUATOR, REMOVING AND INSTALLING .
Remove the ignition coils with power output stages. Refer to IGNITION COILS WITH POWER OUTPUT STAGES, REMOVING AND INSTALLING .
Remove the oil separator on the cylinder head cover. Refer to OIL SEPARATOR, REMOVING AND INSTALLING .

Wiring Guide Version 1:

Disconnect the wire -arrows-.
Disconnect the connector -1- from the Camshaft Position Sensor - G40-.

Courtesy of

Wiring Guide Version 2:

Remove the bolt -1-. Then press the release buttons and disconnect the line -arrows-.
Disconnect the connector -2- on the Camshaft Position Sensor - G40-.

Courtesy of

Continuation for All Vehicles:

Turn the crankshaft using the -T40263-, -T40314- and the 24 mm socket until the vibration damper is at "TDC".

NOTE: Risk of Damaging the Engine by the Timing Mechanism Skipping

Only let the engine turn in the direction of engine rotation.

Courtesy of

The notch on the vibration damper and the marking on the lower cover for timing chain must be opposite one another -arrow-.
The markings -1- on the camshaft chain sprockets must point upward.

Courtesy of

TIP:

The combination of the -T40263-, - T40314- and 24 mm socket are better suited than the -T10355- for positioning the vibration damper.

Courtesy of

NOTE: Incorrect Handling of the Tool Increases the Risk of Destroying the Engine

Only insert the tools in the positions shown.
Install the -T40196- as shown.
Turn the crankshaft two complete turns in the direction of engine rotation.
- The engine must be back at "TDC".
Remove the -T40196-.
Remove camshaft timing chain from camshafts. Refer to Camshaft Timing Chain, Removing from Camshafts .

Courtesy of

Turn the intake camshaft with a wrench in the direction of -arrow 1-, slide the -T40271/2- out of the chain sprocket splines in the direction of -arrow 2- and bring the camshaft into the rest position.

Courtesy of

Turn the exhaust camshaft with a wrench in the direction of -arrow 1-, slide the -T40271/1- out of the chain sprocket splines in the direction of -arrow 2- and bring the camshaft into the rest position.
Remove the high pressure pump. Refer to HIGH PRESSURE PUMP, REMOVING AND INSTALLING .
Remove the vacuum pump. Refer to Brake system vacuum pump V192, removing and installing .

Courtesy of

Remove the cylinder head cover bolts in -1 to 6- sequence.

Fig 1: Cylinder Head Cover Screws Loosening Sequence
Courtesy of AUDI OF AMERICA, LLC
Pry up the cylinder head cover -2- using a tool for example a screwdriver -1- starting at the chain side.

Courtesy of
Remove the cylinder head cover.
Remove the camshaft and cover the open engine components.