Special Tools

WARNING: This page is about a different car, the 2009 Audi TT and 2008 Audi TT. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Special Tools -- Input Shaft, Disassembling And Assembling (1 Of 2)

GWWW35-10000

Courtesy of AUDI OF AMERICA, LLC

Special tools and workshop equipment required

Thrust Plate VW 401
Thrust Plate VW 402
Punch VW 407
Thrust Disc VW 412
Thrust Pad 16.5/28 mm Dia. VW 431
Arbor 50 mm Dia. VW 432

Fig 2: Identifying Special Tools -- Input Shaft, Disassembling And Assembling (2 Of 2)

GWWW35-10001

Courtesy of AUDI OF AMERICA, LLC

Special tools and workshop equipment required

Thrust Tube VW 454
Locking Pin 30 - 505
Thrust piece 40 - 105
Press Tube 2040
-1- Kukko 21/5 internal puller
-2- Puller 18/1
-3- Separating tool 17/1 and 17/2
-4- Kukko 22/2 counter-support

Fig 3: Special Tools For Output Shaft For 1st To 4th Gear

GWWG35-0013

Courtesy of AUDI OF AMERICA, LLC

Special tools and workshop equipment required

Dial Gauge Holder VW 387
Punch VW 407
Thrust Pad Con. 8/65 VW 433
Installation Arbor VW 792
Holding Fixture VW 801
Thrust Plate 2050

Fig 4: Special Tools For Output Shaft For 1st To 4th Gear

GWWG35-0014

Courtesy of AUDI OF AMERICA, LLC

Special tools and workshop equipment required

Grip V.A.G 1582/7
Thrust Pad Con. 8/65 VW 433
Thrust Tube VW 454
Support Channels VW 457
Holding Fixture VW 801
-1- Kukko 21/7 internal puller
-3- Separating tool 17/2
-4- Kukko 22/2 counter-support

Fig 5: Identifying Tools

GWWG35-10015

Courtesy of AUDI OF AMERICA, LLC

Special tools and workshop equipment required

Spacers VW 540/1 B
Sleeve 40 - 20
Sleeve 40 - 21
Thrust Plate 2050
Tapered Roller Bearing Puller V.A.G 1582
Grip V.A.G 1582/7

Fig 6: 1st To 4th Gear Output Shaft, Disassembling And Assembling (1 Of 4)

GWWW35-0029

Courtesy of AUDI OF AMERICA, LLC

Special tools and workshop equipment required

Thrust Plate VW 401
Thrust Plate VW 402
Punch VW 407
Punch VW 408 A
Thrust Disc VW 412
Tube 60 mm Dia. VW 415 A

Fig 7: 1st To 4th Gear Output Shaft, Disassembling And Assembling (2 Of 4)

GWWW35-0061

Courtesy of AUDI OF AMERICA, LLC

Special tools and workshop equipment required

Holding Plate VW 309
Holding Fixture VW 313
Transmission Support VW 353
Thrust Pad 16.5/28 mm Dia. VW 431
Thrust Pad Con. 8/65 VW 433
Thrust Tube VW 454

Fig 8: 1st To 4th Gear Output Shaft, Disassembling And Assembling (3 Of 4)

GWWW35-0062

Courtesy of AUDI OF AMERICA, LLC

Special tools and workshop equipment required

Thrust Pad VW 512
Tube 42 mm Dia. VW 516
Sleeve VW 519
Slide Hammer-Complete Set VW 771
Holding Fixture VW 801
Thrust Piece 40 - 105

Fig 9: Identifying Special Tools - Output Shaft And Reverse Gear, Disassembling And Assembling (4 Of 4)

GWWW35-0066

Courtesy of AUDI OF AMERICA, LLC

Special tools and workshop equipment required

Thrust Pad 16.5/28 mm Dia. VW 431
Thrust Tube VW 455
Thrust Pad VW 510
Tube 42 mm Dia. VW 516
Sleeve VW 519
Thrust Pad 30 - 11

Fig 10: Identifying Special Tools - Output Shaft And Reverse Gear, Disassembling And Assembling

GWWW35-0075

Courtesy of AUDI OF AMERICA, LLC

Special tools and workshop equipment required

Thrust Piece 40 - 105
Sleeve 40 - 20
Thrust Plate 2050
Tube 3296
Tapered Roller Bearing Puller V.A.G 1582
Attachment V.A.G 1582/4

Special tools and workshop equipment required

Dial gauge VAS 6080

Fig 11: Dial Gauge VAS 6080
Courtesy of AUDI OF AMERICA, LLC
-1- Kukko 21/7 internal puller

Fig 12: Identifying Kukko Tools
Courtesy of AUDI OF AMERICA, LLC
-4- Kukko 22/2 counter-support
-1- Kukko extractor 21/7 and 21/8

Fig 13: Identifying Kukko Tools
Courtesy of AUDI OF AMERICA, LLC
-2- Puller 18/2
-3- Separating tool 17/2
-4- Kukko 22/2 counter-support