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Home >> Audi >> 2011 >> S4 Automatic DCT >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> 3.0L - Exhaust System & Emission Controls - Engine Code(S): CCBA, CGXC & CTUB (Sedan) >> 26 Exhaust System, Emission Controls >> Exhaust Pipes/Mufflers >> Overview - Muffler

Overview - Muffler

Fig 1: Overview Of Muffler Assembly
GWWA26-10549Courtesy of AUDI OF AMERICA, LLC
  1. Bolt
    • 23 Nm
  2. Suspended Mount
  3. Center Muffler
  4. Rear Muffler
    • Original equipment as one unit with center muffler and tailpipe
    • In case of repairs, center muffler end muffler and tailpipe should be replaced individually
    • To remove on the Audi A5 Cabriolet/Sportback, remove the diagonal braces. Refer to Fig 5
    • Separating point between the center and rear muffler. Refer to EXHAUST PIPES/MUFFLERS, SEPARATING .
    • Separating point between the rear muffler and the tailpipe. Refer to TAIL PIPES, REPLACING .
    • Exhaust system, installing without tension. Refer to EXHAUST SYSTEM, INSTALLING WITHOUT TENSION .
  5. Seal
    • Replace
  6. Nut
    • 23 Nm
  7. Catalytic Converter
  8. Nut
    • 23 Nm
  9. Seal
    • Replace
  10. Front Muffler
  11. Front Clamping Sleeve
  12. Nut
    • 23 Nm
  13. Bolt
    • 23 Nm
  14. Clamp
  15. Tail Pipe
  16. Suspended Mount
  17. Nut
    • 20 Nm
    • Replace
  18. Rear Clamping Sleeve
    • For individual replacement of center and rear mufflers
    • Installed position. Refer to Fig 3
    • Before tightening, align exhaust system free of tension. Refer to EXHAUST SYSTEM, INSTALLING WITHOUT TENSION .
    • Tighten threaded connections evenly.
  19. Nut
    • 23 Nm
  20. Nut
    • 23 Nm
    • Replace
  21. Bolt
    • 23 Nm
  22. Suspended Mount
Fig 2: Adjusting Front Double Clamps So Bolt Ends Do Not Project Over Lower Edges Of Double Clamps
GWWA26-0807Courtesy of AUDI OF AMERICA, LLC

-- Install double clamps so that the bolt ends do not project over lower edge of double clamp.

Fig 3: Identifying Installed Position Of Rear Double Clamps
GWWA26-10036Courtesy of AUDI OF AMERICA, LLC

-- Install double clamps so that the bolt ends do not project over lower edge of double clamp.

Fig 4: Catalytic Converter Mounting Components
GWWA26-10350Courtesy of AUDI OF AMERICA, LLC
NOTE:

The right suspended mount is shown in the illustration. The left suspended mount is identical.

  1. Nut - 23 Nm
  2. Spacer sleeve
  3. Pressure spring
  4. Washer
  5. Bolt
  6. Bolt - 23 Nm
  7. Spacer sleeve
  8. Adjusting buffer
  9. Tab
  10. Bolt - 23 Nm
  11. Bracket
Fig 5: Audi A5 Cabriolet Diagonal Braces
GWWA26-10693Courtesy of AUDI OF AMERICA, LLC

-- Remove the Y-pipe and the diagonal braces for the rear muffler -1 and 2-.

-- Install the diagonal braces. Refer to OVERVIEW - SUBFRAME .