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Home >> Audi >> 2007 >> Q7 4.2 >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Body Exterior - Bumpers >> 63 Bumpers >> Front Bumper >> Front Bumper, Removing And Installing

Front Bumper, Removing And Installing

Fig 1: Identifying Front Bumper Remove/Install Components
GWWA63-10115Courtesy of AUDI OF AMERICA, LLC
  1. Bumper Cover
    NOTE:

    Before removing on vehicles with ACC, remove heated license plate holder. Refer to FRONT BUMPER, REMOVING AND INSTALLING .

  2. Combo Bolt
    • 6 Nm
    • When installing first tighten the center and then the outer bolts to the tightening specification.
  3. Bolt
    • 6 Nm
  4. Front Wheel Spoiler
    • Can be removed without removing bumper cover.

Refer to FRONT BUMPER, REMOVING AND INSTALLING .

Fig 2: Identifying Screws On Wheel Housing Liner
GWWA63-10124Courtesy of AUDI OF AMERICA, LLC

-- Remove screws on wheel housing liner up to fender transition.

Refer to FRONT BUMPER, REMOVING AND INSTALLING .

Fig 3: Identifying Cover -2- And Securing Pin -1-
GWWA63-10133Courtesy of AUDI OF AMERICA, LLC

-- Before cover can be removed, securing pin -1- must be removed.

Refer to FRONT BUMPER, REMOVING AND INSTALLING .

Fig 4: Identifying Lock Carrier Cover
GWWA63-10101Courtesy of AUDI OF AMERICA, LLC
  1. Lock Carrier Cover
    • To remove, remove left and right spreader clips from cover.
    • Remove cover diagonally toward rear from lock carrier.
    • When installing, catches -arrows- must engage completely.
  2. Expanding Rivet
    • Release and remove.
  3. Hood
  4. Lower Part of Lid Lock

Bolting Points

Fig 5: Identifying Bolting Points
GWWA63-10100Courtesy of AUDI OF AMERICA, LLC
  1. Bumper Cover
    • On vehicles with ACC, with a new part, a foam piece must be broken out of cover. Refer to Fig 6.
  2. Bolts
    • 2 Nm
  3. Noise Insulation
  4. Noise Insulation Crossmember
  5. Bolt
    • 8 Nm
Fig 6: Locating ACC Opening
GWWA63-10130Courtesy of AUDI OF AMERICA, LLC

-- On vehicles with ACC, foam must be broken out on break line -arrow-.

Refer to FRONT BUMPER, REMOVING AND INSTALLING .

Fig 7: Identifying Radar Cover, Bumper, And Sensor Lens
GWWA63-10132Courtesy of AUDI OF AMERICA, LLC

-- Unclip the license plate holder toward the front in steps from the catches.

-- Disconnect electrical harness connector to license plate holder.

Crossmember, Removing and Installing

CAUTION:

On vehicles with distance regulation (ACC), observe the following.

If impact member is removed and installed or changes are made to ACC bracket, distance regulation adjustment must be performed. .

Fig 8: Identifying Crossmember Remove/Install Components
GWWA63-10105Courtesy of AUDI OF AMERICA, LLC
  1. Impact Member
    • Bumper cover removed.
    • To remove, remove screws -6- while counter-holding at nut -2-.
  2. Nut
    • 60 Nm
  3. Window
  4. Bolt
    • 60 Nm
  5. Shock Absorber
    • Removing. Refer to Fig 9.
  6. Hex Head Bolt
    • 23 Nm
    • When Removing and Installing, counter-hold at nut -2-.
  7. Horn
  8. Combination Screw
    • 8 Nm
  9. ACC Sensor
    • Only installed on vehicles with ACC.
Fig 9: Bumper Crossmember, Removal
GWWA63-10119Courtesy of AUDI OF AMERICA, LLC

-- Bumper cover removed.

-- Remove screws -1- and impact member -5-.

-- To remove impact absorber -3-, remove screws -4-.

-- Remove screw -2- and remove impact absorber.

-- When installing, tighten screw -2- to 6 Nm.

-- Screws -4- are tightened to 60 Nm.

Refer to FRONT BUMPER, REMOVING AND INSTALLING .

Fig 10: Identifying Front Spoiler Remove/Install Components
GWWA63-10106Courtesy of AUDI OF AMERICA, LLC
  1. Fog Light Trim
    • Unclip and remove forward.
  2. Spoiler
    NOTE:

    It is not necessary to remove the bumper cover in order to remove the spoiler.

    -- Noise insulation removed.

    -- Remove the fog lamp trim.

    -- Remove the spoiler screws on the wheel housing liner.

    -- Remove the side and front bumper covers in stages.

    -- Remove the spoiler forward from the cover.

  3. Combination Screw
    • 1 Nm
  4. Air Intake Grille
  5. Turn Signals
    • Air intake grille removed.
  6. Front Bumper Cover
  7. Front Wheel Spoiler
  8. Combination Screw
    • 2 Nm
Fig 11: Identifying Air Intake Grille, Removal
GWWA63-10117Courtesy of AUDI OF AMERICA, LLC

-- Release outer air intake grille -2- -arrow- and remove it in direction of arrow from bumper -1-.

Removing and Installing the Offroad Style Front Spoiler

Fig 12: Removing And Installing Offroad Front Spoiler
GWWA66-10303Courtesy of AUDI OF AMERICA, LLC
  1. Front Spoiler
    NOTE:

    It is not necessary to remove the bumper cover in order to remove the spoiler.

    • Removing:

      -- Noise insulation removed.

      -- Remove the fog lamp trim.

      -- Remove the wheel housing liner screws.

      -- Remove the clip in the direction of arrow with a screwdriver and remove the spoiler.

      -- Starting in the middle, remove the spoiler from the bumper cover in stages.

      -- Remove the spoiler forward from the cover.

    • Installing:

      -- Support the spoiler from the rear and insert it straight into the center.

      -- Insert the air guide under the air intake grille on the spoiler -arrow- as illustrated.

      -- Align the spoiler so that it is centered and then, starting from the middle, clip it to the cover.

      -- The left and right hook on the outside must engage.

      -- Install the noise insulation and then attach the spoiler to the wheel housing liners.

  2. Air Ducts
    • Install the air guide -arrow- into the spoiler as illustrated.
  3. Bolt
    • 2 Nm.
  4. Wheel Spoiler
  5. Bolt
    • 2 Nm.