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Home >> Audi >> 2007 >> A3 Quattro >> Repair and Diagnosis >> External Pages >> Different car >> Section 3 (2.0L - Cooling System - Engine Code(S): CBFA & CCTA) >> 19 Cooling System >> Removal And Installation >> Front Coolant Pipes

Front Coolant Pipes

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Special tools and workshop equipment required 

Removing 

WARNING:

Risk of scalding due to hot steam and hot coolant.

  • When the engine is warm the cooling system is under pressure.
  • To reduce pressure, cover coolant reservoir cap with cloth and carefully open.

-- Open coolant reservoir cap.

-- Remove the cover for the air guide; to do so disengage the side clips -arrows-.

Fig 1: Air Duct Cover Slide Clips
GWWA10-10367Courtesy of AUDI OF AMERICA, LLC

-- Unclip the lower air guide, to do so disengage the clips -arrows-.

Fig 2: Identifying Lower Air Guide Clips
GWWA10-10368Courtesy of AUDI OF AMERICA, LLC

-- Remove the lower air guide together with the air guide hose.

-- Loosen the hose clamp -2-.

Fig 3: Air Guide Hose Bolts, Air Guide Pipe Hose Clamps & Electrical Harness Connector
GWWA21-10161Courtesy of AUDI OF AMERICA, LLC

-- Remove bolt -4-.

-- Disconnect the connector -arrow- and free up the wire.

NOTE:

Ignore -1 and 3-.

-- Remove noise insulation. Refer to Removal and Installation .

Cabriolet

-- Remove the noise insulation bracket. Refer to Removal and Installation .

All

-- Remove the air guide pipe -1 and 2-.

Fig 4: Identifying Charge Air Hose And Clamps
GWWA21-10051Courtesy of AUDI OF AMERICA, LLC

-- Remove the bolt -1- and remove the air guide pipe downward.

Fig 5: Air Guide Hose Bolts, Air Guide Pipe Hose Clamps & Electrical Harness Connector
GWWA21-10161Courtesy of AUDI OF AMERICA, LLC
NOTE:

Ignore -2, 3, 4 and arrow-.

-- Place VAS 6208 under engine.

Fig 6: After-Run Coolant Pump V51 Bracket Bolt
GWWA19-10407Courtesy of AUDI OF AMERICA, LLC

-- Remove the coolant hoses from the after-run coolant pump -V51- -arrows-.

NOTE:

Ignore -1 and 2-.

-- Disconnect the vacuum line -1- to the EVAP canister by pressing the release button.

Fig 7: Fuel Supply Hose And Vacuum Line
GWWA10-10762Courtesy of AUDI OF AMERICA, LLC
NOTE:

Ignore -2-.

-- Disengage the vacuum line on the front coolant pipes.

-- Remove the EVAP canister with the connected lines upward out of the bracket -arrow- and lay it aside.

Fig 8: Identifying EVAP Canister
GWWA10-1581Courtesy of AUDI OF AMERICA, LLC

-- Remove the bolts -1 and 2- and remove the front coolant pipes from the coolant hoses -arrows-.

Fig 9: Front Coolant Pipes, Coolant Hoses And Bolts
GWWA19-10450Courtesy of AUDI OF AMERICA, LLC

Installing 

Installation is in reverse order of removal, note the following:

NOTE:

Always replace gaskets and seals.

Secure all hose connections with hose clamps appropriate for the model.

-- Air guides, installing with connector. Refer to HOSE CONNECTIONS WITH CONNECTOR COUPLINGS, ASSEMBLING

-- Fill with coolant COOLING SYSTEM, DRAINING AND FILLING .