HALDEX Clutch, Final Drive Installed
Special tools and workshop equipment required
- Torque Wrench 5-50 Nm V.A.G 1331
- Drip Tray for VAS 6100 VAS 6208
- Engine/Transmission Jack V.A.G 1383 A with Universal Support V.A.G 1359/2
- Guide Pins T10093
Removing
Risk of damaging decoupling elements.
- Do not bend decoupling elements in front exhaust pipe more than 10°.
-- Separate the exhaust system at the clamping sleeve -arrows-.
-- Tie the front exhaust pipe to the underbody.
-- Remove the exhaust system rear section. Refer to [For engine(s) CBRA] Description and Operation or to [For engine(s) BPY] Description and Operation or to [For engine(s) CCTA, CBFA] Description and Operation or to Description and Operation .
-- Remove the rear flexible disc. Refer to REAR FLEXIBLE DISC .
-- Disconnect the harness connector -2- on the All Wheel Drive (AWD) control module J492.
-- Place VAS 6208 under final drive.
-- Remove the drain plug -A- and completely drain the high performance Haldex clutch oil.
-- Install the drain plug -A- with new sealing ring.
Bolt -A- tightening specification: 30 Nm
-- Remove the fastening bolts -arrows- and remove the Haldex clutch from the rear final drive.
Haldex Clutch, Installing
Install in reverse order of removal. Pay attention to the following:
-- Remove the previous O-ring -arrow- from the Haldex clutch.
-- Insert the new O-ring -arrow- and lightly lubricate with high performance Haldex clutch oil.
-- Insert the Haldex clutch -1- in the rear final drive. Install T10093 for exact guidance.
-- Rotate at flange/driveshaft -2- and insert Haldex clutch all the way in.
-- Tighten the bolts -arrows- to the tightening specification, refer to List Item:Hexagon Bolt.
-- Connect the harness connector -2- to the AWD control module.
-- Install the rear flexible disc. Refer to REAR FLEXIBLE DISC .
-- Reconnect exhaust system making sure it is not under stress. Refer to [For engine(s) CBRA] Description and Operation or to [For engine(s) BPY] Description and Operation or to [For engine(s) CCTA, CBFA] Description and Operation or to Description and Operation .
-- Add high performance Haldex clutch oil and check the oil level in the Haldex clutch. Refer to OIL LEVEL IN THE HALDEX CLUTCH, CHECKING .