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Valve dimensions

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GW00008214Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:
  • Intake and exhaust valves must not be refaced by grinding. Only lapping is permitted.
Dimension Intake valve Exhaust valve
Dia. a mm 33.85 ± 0.10 28.0 ± 0.1
Dia. b mm 5.98 ± 0.01 5.96 ± 0.01
c mm 103.97 ± 0.20 101.9 ± 0.2
α ∠° 45 45
CAUTION: Risk of injury if exhaust valves with sodium filling are disposed of improperly.
  • Cut exhaust valve with sodium filling into 2 parts with a metal saw between shaft center and valve plate. While doing this, do not come into contact with water.
  • Throw at the most 10 such sawed exhaust valves in a bucket filled with water and step back immediately.
  • When there is contact with water, a sudden chemical reaction occurs which burns the sodium filling.
  • The treated parts may then be discarded through conventional disposal channels.