Camshafts and camshaft adjusters, removing and installing: All:
- Unbolt Hall sensor housing (10 Nm).
- Remove bolt securing Hall sensor rotor (20 Nm) and carefully pry off rotor using a screwdriver.
- Insert camshaft clamp 3391 in the securing plates of two camshafts.
- Loosen both camshaft bolts and remove approx. 5 turns.
- Take out camshaft clamp 3391.
- Disconnect both camshaft sprockets with special tool T40001.
- Using a screwdriver, carefully lever oil feed lines for camshaft bearings out of camshaft bearings.
Make sure that the retaining catches do not break off when prying out the oil lines.
- Secure camshaft adjuster using retainer for chain tensioner 3366.
NOTE:
Do not over-tighten retainer for chain tensioner, otherwise camshaft adjuster can be damaged.
- Check TDC position of camshafts once again.
NOTE:
The two markings on the camshafts must be in line with the two arrows on the bearing caps.
- Clean drive chain and camshaft chain sprockets in vicinity of arrows on bearing caps and mark position of chain on sprockets with paint opposite two arrows.
NOTE:
- The distance between the two arrows (and thus between the paint markings) is 16 rollers on the chain.
- The notch on the exhaust camshaft is offset slightly towards the inside in relation to chain roller -1-.
- Do not mark the chain with a center punch or by making a notch or similar.
- Remove bolts securing camshaft adjuster -6-. See Fig 5.
- Remove bearing caps 1, 3, 5 and 7 from inlet and exhaust camshafts and place them in correct order on a clean surface.
- Loosen bearing caps 2 and 4 alternately and in diagonal sequence, and remove from both camshafts.
- Take out both camshafts together with camshaft adjuster.