LEMON Manuals: Even more car manuals for everyone
Home >> Alfa Romeo >> 2021 >> Stelvio Ti >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (2.9L - Engine (Service Information)) >> Removal And Installation >> Installation

Removal And Installation: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Place commercially available rubber spacer blocks, such as ROTFJ2427/J2440 or equivalent, on the (special tool #BX50-CHR, Table, Bishamon Lift) and position it under the powertrain and suspension crossmember assembly.
    GC0196300Courtesy of CHRYSLER GROUP, LLC
  2. Tighten the NEW  central bolts (1) securing the front suspension crossmember to the body, to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
  3. 2. Tighten the NEW  rear bolts (2) securing the front suspension crossmember to the body, to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
    GC0195852Courtesy of CHRYSLER GROUP, LLC
  4. 1. Tighten the NEW  front bolts (1) securing the front suspension crossmember to the body, to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
    GC0196992Courtesy of CHRYSLER GROUP, LLC
  5. Install the NEW  bolts securing the transmission crossmember to the body and tighten to the proper torque specification. Refer to TORQUE SPECIFICATIONS .
  6. Remove the (special tool #BX50-CHR, Table, Bishamon Lift) complete with rubber spacer blocks such as ROTFJ2427/J2440 or equivalent supporting the powertrain assembly.
    GC0195608Courtesy of CHRYSLER GROUP, LLC
  7. Install the ground lead (1a) in position and securely tighten the nut (1b).
    GC0196982Courtesy of CHRYSLER GROUP, LLC
  8. Remove the hydraulic lift from underneath the rear differential.
    GC0196740Courtesy of CHRYSLER GROUP, LLC
  9. Install the battery supply wiring duct (1a) and securely tighten the bolts (1b).
    GC0196564Courtesy of CHRYSLER GROUP, LLC
  10. On both sides, install the radiator mounting brackets (1a) and securely tighten the bolts (1b).
    GC0196270Courtesy of CHRYSLER GROUP, LLC
  11. Connect the automatic transmission wire harness connectors (1).
    GC0196356Courtesy of CHRYSLER GROUP, LLC
  12. Secure the automatic transmission wire harness (1).
    GC0196091Courtesy of CHRYSLER GROUP, LLC
  13. Connect the steering box wire harness connectors (1).
    GC0195855Courtesy of CHRYSLER GROUP, LLC
  14. Install the intermediate shaft (1a) to the steering gear and tighten the NEW  bolt (1b) to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
    GC0195597Courtesy of CHRYSLER GROUP, LLC
  15. Connect the left front half shaft (1a) to the wheel hub, hold the wheel hub in place (1b) and tighten the NEW  nut (1c) securing the left front half shaft to the wheel hub to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
    GC0195513Courtesy of CHRYSLER GROUP, LLC
  16. Using tool, (special tool #10287, Tool, Front Hub Staking) (1a), align the leading edge of tool with the channel on the axle. Tighten fastener on staking tool with hand tools until the threads bottom out completely.
    GC0195612Courtesy of CHRYSLER GROUP, LLC
  17. Connect the upper control arm (1a) to the steering knuckle (1b) and tighten the bolt (1c) to the proper torque specification. Refer to FRONT, TECHNICAL SPECIFICATIONS .
    GC0196895Courtesy of CHRYSLER GROUP, LLC
  18. Install the new bolt securing the shock absorber to the lower control arm without tightening it.
  19. This bolt will be tightened to torque when checking the wheel positions.
    GC0196006Courtesy of CHRYSLER GROUP, LLC
  20. Install the brake caliper (1a) complete with brake fluid pipe and tighten the bolts (1b) to the proper torque specification. Refer to TORQUE SPECIFICATIONS .
  21. Connect the brake pad wear sensor wire harness connector (2).
    GC0196537Courtesy of CHRYSLER GROUP, LLC
  22. Connect the sway bar link (1a) to the strut and tighten the new nut (1b) to the proper torque specification. Refer to FRONT, TECHNICAL SPECIFICATIONS .
    GC0196646Courtesy of CHRYSLER GROUP, LLC
  23. Install the wheel speed sensor (1a) and tighten the bolt (1b) to the proper torque. Refer to TORQUE SPECIFICATIONS .
    GC0195621Courtesy of CHRYSLER GROUP, LLC
  24. Place the wire harness bracket back in its housing (1a) and securely tighten the double shank screw (1b).
  25. Connect the ground lead and securely tighten the nut (2).
    GC0197040Courtesy of CHRYSLER GROUP, LLC
  26. Secure the wiring (1) for the wheel speed sensor in the brake line retaining bracket.
  27. Proceed in the same way for the right side.
    GC0196254Courtesy of CHRYSLER GROUP, LLC
  28. Connect the quick coupling for the front fuel delivery pipe and close the retaining clip (1).
  29. Connect the wire harness connector (2) for the fuel temperature-pressure sensor.
  30. Secure the front fuel supply pipe in the intermediate retaining clip (3).
    GC0196566Courtesy of CHRYSLER GROUP, LLC
  31. Connect the ignition system control unit wire harness connection (1).
  32. Connect the control module joint (2).
    GC0195461Courtesy of CHRYSLER GROUP, LLC
  33. Connect the quick connector (1) of the coolant outlet pipe from supercharger air cooling system radiator, radiator side.
    GC0195637Courtesy of CHRYSLER GROUP, LLC
  34. Connect the ground lead (1a) to the front right side panel and tighten the nut (1b).
    GC0195531Courtesy of CHRYSLER GROUP, LLC
  35. Connect the quick coupling (1) of the coolant supply pipe between the multi-way pipe and the engine coolant supplementary radiator, engine cooling system supplementary radiator coolant inlet/outlet tandem pipe side.
    GC0196055Courtesy of CHRYSLER GROUP, LLC
  36. Engage the power supply lead in the retaining clip (1).
  37. Connect the alternator and starter motor B+ lead (2a) and securely tighten the nut (2b).
    GC0197297Courtesy of CHRYSLER GROUP, LLC
  38. Install the cover of the engine starting terminal board (1a) and engage the retainers (1b).
    GC0196498Courtesy of CHRYSLER GROUP, LLC
  39. Connect the quick coupling (1) for the coolant pump inlet multi-way pipe to the pressure pump, on the pump side.
    GC0195497Courtesy of CHRYSLER GROUP, LLC
  40. Using a commercially available disconnect tool (1a), connect the transmission oil supply pipe (1b), engaging the clip (1c) of the connector.
  41. Repeat for the return pipe.
    GC0196773Courtesy of CHRYSLER GROUP, LLC
  42. Connect the wire harness connectors (1) of the air pressure/temperature sensors on the supercharging air-water heat exchangers.
    GC0195926Courtesy of CHRYSLER GROUP, LLC
  43. Connect the degassing multi-way pipe to the radiator of the supercharger air cooling system and secure the clamp (1).
    GC0196671Courtesy of CHRYSLER GROUP, LLC
  44. Connect the quick coupling (1) for the degassing multi-way pipe to the supercharger air cooling system supply reservoir.
    GC0196570Courtesy of CHRYSLER GROUP, LLC
  45. Replace the O-rings of the following connections.
    NOTE:

    Only use seal washers with an elastomeric part in HNBR, resistant to refrigerant R1234YF. The use of seal washers with another elastomeric material may increase the risk of serious leaks of refrigerant from the air conditioning system.

  46. Connect the pipe from the air conditioning compressor to the condenser (1a), condenser side, and tighten the fixing nut (1b) to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
  47. Engage the support bracket of the pipe from compressor to air conditioning condenser and securely tighten the bolt.
    GC0195739Courtesy of CHRYSLER GROUP, LLC
  48. Connect the pipe from the compressor to the expansion valve connector (1a), connector side, and tighten the nut (1b) to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
    GC0196370Courtesy of CHRYSLER GROUP, LLC
  49. Connect the quick coupling (1a) of the radiator coolant supply multi-way pipe (1b) to the supply pipe between the multi-way pipe and the additional engine coolant radiator.
    GC0195459Courtesy of CHRYSLER GROUP, LLC
  50. Connect the quick coupling (1) of the coolant supply pipe to the additional supercharger air cooling system pump to the triple pipe.
  51. Connect the quick coupling (2) of the coolant supply pipe to the additional supercharger air cooling system radiator from the triple pipe.
    GC0197372Courtesy of CHRYSLER GROUP, LLC
  52. Connect the quick connector (1) of the coolant inlet multi-way pipe to radiator, radiator side.
    GC0197134Courtesy of CHRYSLER GROUP, LLC
  53. Connect the quick coupling (1) of the vacuum air pipe, engaging it in the top retaining clip.
    GC0195757Courtesy of CHRYSLER GROUP, LLC
  54. Connect the connectors (1) for the heater water supply and return pipes.
    GC0197236Courtesy of CHRYSLER GROUP, LLC
  55. Connect the wire harness connections of the rear left (1a) and front left oxygen sensors (1b) and engage them in the intermediate clips.
    GC0195924Courtesy of CHRYSLER GROUP, LLC
  56. Connect the engine wire harness connectors (1) and engage them in the mounting brackets.
  57. Connect the wire harness connector of the engine control module (slave) (2).
    GC0196636Courtesy of CHRYSLER GROUP, LLC
  58. Connect the wire harness connector (1) of the engine control module (master).
    GC0196659Courtesy of CHRYSLER GROUP, LLC
  59. Connect the right front oxygen sensor wire harness connector (1) and engage it in the retaining clips.
    GC0197376Courtesy of CHRYSLER GROUP, LLC
  60. Connect the right rear oxygen sensor wire harness connector (1) and engage it in the retaining clips.
    GC0196037Courtesy of CHRYSLER GROUP, LLC
  61. Connect the degassing pipe (1) to the engine pressurized coolant bottle and engage it in the retaining clip.
  62. Install the cowl panel cover. Refer to COVER, COWL PANEL, REMOVAL AND INSTALLATION .
  63. Install the front fuel delivery line. Refer to LINES, FUEL, REMOVAL AND INSTALLATION .
  64. Install the left fuel vapor line between fuel vapor solenoid and the intake manifold. Refer to LINES, FUEL VAPOR, REMOVAL AND INSTALLATION .
  65. Install the right fuel vapor line between fuel vapor solenoid and the intake manifold. Refer to LINES, FUEL VAPOR, REMOVAL AND INSTALLATION .
  66. Install the front fuel vapor line. Refer to LINES, FUEL VAPOR, REMOVAL AND INSTALLATION .
  67. Install the drive shafts. Refer to REMOVAL AND INSTALLATION .
  68. Install the exhaust resonator. Refer to RESONATOR, EXHAUST, REMOVAL AND INSTALLATION .
  69. Install the radiator. Refer to RADIATOR, ENGINE COOLING, REMOVAL AND INSTALLATION .
  70. Install the front fascia. Refer to FASCIA, FRONT, REMOVAL AND INSTALLATION
  71. Install the hood. Refer to HOOD, REMOVAL AND INSTALLATION .
  72. Connect the negative battery cable.
  73. Fill the turbocharger cooling system. Refer to COOLING/STANDARD PROCEDURE .
  74. Fill the engine cooling system. Refer to COOLING/STANDARD PROCEDURE .
  75. Evacuate and charge the A/C system. Refer to PLUMBING, STANDARD PROCEDURE .
  76. Bleed the brake system. Refer to STANDARD PROCEDURE .
scientia non olet · About LEMON Manuals