LEMON Manuals: Even more car manuals for everyone
Home >> Alfa Romeo >> 2021 >> Stelvio Ti >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (2.9L - Exhaust System) >> Converter, Catalytic >> Removal And Installation >> Removal And Installation - Left

Removal And Installation - Left

WARNING: This page is about a different variant/trim than selected.
NOTE:

If the oxygen sensor needs to be replaced, connect the diagnosis equipment to the vehicle diagnosis socket, go to "ECM" in the "Miscellaneous functions" menu and start the "Reset adaptive parameters" procedure.

REMOVAL 

  1. Disconnect and isolate the negative battery cable.
  2. Remove the back half of the left front wheelhouse splash shield. Refer to SHIELD, SPLASH, FRONT WHEELHOUSE, REMOVAL AND INSTALLATION .
  3. Remove the belly pan. Refer to BELLY PAN, ENGINE, REMOVAL AND INSTALLATION or BELLY PAN, REAR, REMOVAL AND INSTALLATION or BELLY PAN, SIDE, REMOVAL AND INSTALLATION .
  4. Remove the cowl panel cover. Refer to COVER, COWL PANEL, REMOVAL AND INSTALLATION .
  5. Remove the air cleaner body. Refer to BODY, AIR CLEANER, REMOVAL AND INSTALLATION .
    GC0199750Courtesy of CHRYSLER GROUP, LLC
  6. Disconnect the rear oxygen sensor wire harness connector (1).
  7. Release the clips and remove the rear oxygen sensor wiring.
    GC0199755Courtesy of CHRYSLER GROUP, LLC
  8. Working on the upper area of the catalytic converter (1a), remove the retaining clamps (1c) and then disconnect the pipe (1b) for the particulate filter pressure sensor.
    NOTE:

    The clamps must be replaced.

    GC0199757Courtesy of CHRYSLER GROUP, LLC
  9. Remove the bolt (1a) and loosen the collar (1b) securing the catalytic converter (1c) to the turbocharger.
  10. Remove the exhaust resonator. Refer to RESONATOR, EXHAUST, REMOVAL AND INSTALLATION .
    GC0199741Courtesy of CHRYSLER GROUP, LLC
  11. Remove the bolts (1a) and nuts (1b) securing the catalytic converter support bracket (1c) and remove the bracket.
    GC0199733Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Adequately protect the flex joint because excessive bending could cause it to break.

  12. Remove the left catalytic converter (1) complete with rear oxygen sensor.
    GC0199745Courtesy of CHRYSLER GROUP, LLC
  13. Remove the rear oxygen sensor (1) from the catalytic converter.

INSTALLATION 

  1. Install a NEW  gasket.
    GC0199737Courtesy of CHRYSLER GROUP, LLC
  2. Install the rear oxygen sensor (1) and tighten it to the proper torque specification. Refer to TORQUE SPECIFICATIONS .
    GC0199733Courtesy of CHRYSLER GROUP, LLC
  3. Install the catalytic converter (1).
    GC0199761Courtesy of CHRYSLER GROUP, LLC
  4. Tighten the catalytic converter bracket nuts (1a) to the proper torque specification. Refer to TORQUE SPECIFICATIONS .
    GC0199731Courtesy of CHRYSLER GROUP, LLC
  5. Tighten the catalytic converter bracket (1a) bolts (1b) to the proper torque specification. Refer to TORQUE SPECIFICATIONS .
    GC0199734Courtesy of CHRYSLER GROUP, LLC
  6. Tighten the exhaust pipe clamp (1b) bolt (1a) securing the catalytic convertor to the turbo, to the proper torque specification. Refer to TORQUE SPECIFICATIONS .
  7. Install the exhaust resonator. Refer to RESONATOR, EXHAUST, REMOVAL AND INSTALLATION .
    GC0199750Courtesy of CHRYSLER GROUP, LLC
  8. Connect the oxygen sensor wire harness connector and engage the wiring in the retaining clips.
    GC0199755Courtesy of CHRYSLER GROUP, LLC
  9. Working on the upper area of the catalytic converter (1a), connect the pipe (1b) for the particulate filter pressure sensor and then secure the clamps (1c).
  10. Install the air cleaner body. Refer to BODY, AIR CLEANER, REMOVAL AND INSTALLATION .
  11. Install the cowl panel cover. Refer to COVER, COWL PANEL, REMOVAL AND INSTALLATION .
  12. Install the belly pan. Refer to BELLY PAN, ENGINE, REMOVAL AND INSTALLATION or BELLY PAN, REAR, REMOVAL AND INSTALLATION or BELLY PAN, SIDE, REMOVAL AND INSTALLATION .
  13. Install the back half of the left front wheelhouse splash shield. Refer to SHIELD, SPLASH, FRONT WHEELHOUSE, REMOVAL AND INSTALLATION .
  14. Connect the negative battery cable.