Fuel Tank Unit Removal and Installation: Installation

Temporarily attach a new base gasket (A) to the fuel tank unit (B), then insert the fuel tank unit partially into the fuel tank
NOTE:
- Be careful not to damage the new base gasket
- Be careful not to bend the fuel gauge sending unit
- Do not coat the base gasket with oil
Transfer the base gasket (A) from the fuel tank unit to the fuel tank

Fig 2: Aligning Marks On Fuel Tank And Fuel Tank Unit
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Align the marks (B) on the fuel tank and fuel tank unit, then insert the fuel tank unit into the fuel tank until it sits on the base gasket
NOTE: To avoid a fuel leak, check the base gasket, visually or by hand, to make sure it is not pinched
Using the special tool, tighten a new locknut (A) with a new locknut plate (B) to the specified torque
NOTE:
- Before tightening, align the marks (C) on the fuel tank and the locknut
- After tightening, make sure the marks are still aligned
- After installation, check the base gasket, visually or by hand, to make sure it is not pinched
Fig 3: Aligning Marks On Fuel Tank And Locknut
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Connect the fuel tank unit 4P connector, then connect the quick-connect fitting
Reconnect the negative cable to the battery, and turn the ignition switch to ON (II) (but do not operate the starter motor) The fuel pump will run for about 2 seconds, and fuel pressure rises Repeat this two or three times, then check that there is no leakage in the fuel supply system
Install the access panel
Install the rear seat cushion (see REAR SEAT CUSHION COVER REPLACEMENT )