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Home >> Acura >> 2009 >> CSX Base, Standard >> Repair and Diagnosis >> Transmission >> Manual Trans >> 5-Speed Manual Transmission >> Speed Manual Transmission >> Transmission Removal

Transmission Removal

Special Tools Required 

These special tools are available through the Acura Canada Technical Tools Department; FAX # 1 -866-398-8665/e-mail: ch_technicaltools@ch.honda.com

NOTE: Use fender covers to avoid damaging painted surfaces.
  1. Make sure you have the anti-theft code for the audio unit and the navigation system, then write down the audio presets.
  2. Disconnect the negative cable from the battery, then disconnect the positive cable.
  3. Remove the battery.
  4. Remove the cowl cover and under-cowl panel (see COWL COVER REPLACEMENT ).
  5. Remove the air cleaner assembly (see AIR CLEANER REMOVAL/INSTALLATION ).
  6. Remove the harness clips (A) and the intake air duct (B), then remove the battery base (C) with the reservoir tank (D).
    Fig 1: Identifying Harness Clips And Intake Air Duct
    G06265927Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Remove the clutch line bracket (A), then carefully remove the slave cylinder (B) to avoid bending the clutch line.
    NOTE: Do not press the clutch pedal after the slave cylinder has been removed.
    Fig 2: Identifying Clutch Line Bracket And Slave Cylinder
    G06265928Courtesy of AMERICAN HONDA MOTOR CO., INC.
  8. Disconnect the back-up light switch connector (A) and the output shaft (countershaft) speed sensor connector (B) and the harness clips (C).
    Fig 3: Identifying Back-Up Light Switch Connector
    G06265929Courtesy of AMERICAN HONDA MOTOR CO., INC.
  9. Remove the cable bracket (A), then disconnect the cables (B) from the top of the transmission housing. Carefully remove both cables and the bracket together to avoid bending the cables.
    Fig 4: Identifying Cable Bracket
    G06265930Courtesy of AMERICAN HONDA MOTOR CO., INC.
  10. Remove the harness clips (A) from the clutch cable bracket (B) and harness bracket (C).
    Fig 5: Identifying Clutch Cable Bracket And Harness Clips
    G06265931Courtesy of AMERICAN HONDA MOTOR CO., INC.
  11. Remove the air cleaner housing bracket (A).
    Fig 6: Identifying Air Cleaner Housing Bracket
    G06265932Courtesy of AMERICAN HONDA MOTOR CO., INC.
  12. Remove the engine wire harness cover (A) by lifting up on the lock tab (B), then slide the harness forward off the air cleaner housing mounting bracket (C).
    Fig 7: Identifying Engine Wire Harness Cover
    G06265933Courtesy of AMERICAN HONDA MOTOR CO., INC.
  13. Attach the engine hanger/adapter (A) to the threaded holes in the cylinder head.
    Fig 8: Identifying Engine Hanger/Adapter
    G06265934Courtesy of AMERICAN HONDA MOTOR CO., INC.
  14. Install the front leg assembly (A), hook (B), and wingnut (C) from an A and Reds engine support hanger (AAR-T-12566) onto the engine hanger. Carefully position the engine hanger on the vehicle, and attach the hook to the forward hole in the engine hanger/adapter (D). Tighten the wingnut by hand to lift and support the engine/transmission assembly.
    NOTE: Use care when working around the windshield.
    Fig 9: Lifting Engine/Transmission Assembly
    G06265935Courtesy of AMERICAN HONDA MOTOR CO., INC.
  15. Remove the two upper transmission mounting bolts.
    Fig 10: Identifying Upper Transmission Mounting Bolts
    G06265936Courtesy of AMERICAN HONDA MOTOR CO., INC.
  16. Remove the under-hood fuse/relay box (A) by lifting up on the lock tab (B), then move it aside.
    Fig 11: Removing Under-Hood Fuse/Relay Box
    G06265937Courtesy of AMERICAN HONDA MOTOR CO., INC.
  17. Remove the engine control module (ECM) stay (A), then move it aside. Remove the clutch pipe clamp (B).
    Fig 12: Identifying Engine Control Module Stay And Clutch Pipe Clamp
    G06265938Courtesy of AMERICAN HONDA MOTOR CO., INC.
  18. Disconnect the ground cable (A), then remove the transmission mount bracket bolts (B) and nuts (C). Remove the transmission mount bracket (D).
    Fig 13: Identifying Transmission Mount Bracket Bolts And Nuts
    G06265939Courtesy of AMERICAN HONDA MOTOR CO., INC.
  19. Raise the vehicle on the lift.
  20. Remove the splash shield.
    Fig 14: Identifying Splash Shield
    G06265940Courtesy of AMERICAN HONDA MOTOR CO., INC.
  21. Drain the transmission fluid. Reinstall the drain plug with a new washer (see TRANSMISSION FLUID INSPECTION AND REPLACEMENT ).
  22. Separate the lower arm (see step 6 on DRIVESHAFT REMOVAL ).
  23. Remove the stiffner plate (A) and mounting bracket (B) from the steering gearbox. Disconnect the exhaust mounting rubber (C).
    Fig 15: Identifying Stiffner Plate And Exhaust Mounting Rubber
    G06265941Courtesy of AMERICAN HONDA MOTOR CO., INC.
  24. Remove the stiffner plate (A) and harness clip (B).
    Fig 16: Identifying Stiffner Plate And Harness Clip
    G06265942Courtesy of AMERICAN HONDA MOTOR CO., INC.
  25. Remove the front engine mount bracket mounting bolt (A) and nut (B) then, remove the lower radiator hose from the front engine mount bracket.
    Fig 17: Identifying Front Engine Mount Bracket Mounting Bolt And Nut
    G06265943Courtesy of AMERICAN HONDA MOTOR CO., INC.
  26. Remove the front engine mount bracket (A) from the transmission and engine.
    Fig 18: Identifying Front Engine Mount Bracket
    G06265944Courtesy of AMERICAN HONDA MOTOR CO., INC.
  27. Remove the rear engine mount bracket mounting bolt.
    Fig 19: Identifying Rear Engine Mount Bracket Mounting Bolt
    G06265945Courtesy of AMERICAN HONDA MOTOR CO., INC.
  28. Remove the middle subframe mounting bolts (A).
    Fig 20: Identifying Middle Subframe Mounting Bolts
    G06265946Courtesy of AMERICAN HONDA MOTOR CO., INC.
  29. Attach the subframe adapter to the subframe by wrapping the band over the subframe and attaching the end of the band to the subframe adapter with the pin (A).
    Fig 21: Attaching Subframe Adapter To Subframe
    G06265947Courtesy of AMERICAN HONDA MOTOR CO., INC.
  30. Raise the jack, and line up the slots in the arms with the bolt holes on the corner of the jack base (B), then attach them securely.
  31. Remove the front suspension subframe mounting bolts (A) and front suspension subframe (B).
    NOTE: Suspend the steering gearbox with an appropriate size wire.
    Fig 22: Identifying Front Suspension Subframe Mounting Bolts And Front Suspension Subframe
    G06265948Courtesy of AMERICAN HONDA MOTOR CO., INC.
  32. Pry the driveshafts inboard joint (see step 8 on DRIVESHAFT REMOVAL ).
  33. Remove the intermediate shaft (see INTERMEDIATE SHAFT REMOVAL ).
  34. Remove the clutch cover.
    Fig 23: Identifying Clutch Cover
    G06265949Courtesy of AMERICAN HONDA MOTOR CO., INC.
  35. Support the transmission with the transmission jack.
  36. Remove the transmission mounting bolts.
    Fig 24: Identifying Transmission Mounting Bolts
    G06265950Courtesy of AMERICAN HONDA MOTOR CO., INC.
  37. Pull the transmission away from the engine until the transmission mainshaft clears the clutch pressure plate.
  38. Slowly lower the transmission about 150 mm (6 in.). Check once again that all hoses and electrical wring are disconnected and free from the transmission, then lower it all the way.
  39. Remove the release fork boot (A) from the clutch housing (B).
    Fig 25: Identifying Release Fork Boot And Clutch Housing
    G06265951Courtesy of AMERICAN HONDA MOTOR CO., INC.
  40. Remove the release fork (C) from the clutch housing by squeezing the release fork set spring (D) with pliers. Remove the release bearing (E).