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Home >> Acura >> 2009 >> CSX Base, Standard >> Repair and Diagnosis >> Transmission >> Manual Trans >> 5-Speed Manual Transmission >> Speed Manual Transmission >> Transmission Installation

Transmission Installation

Special Tools Required 

These special tools are available through the Acura Canada Technical Tools Department; FAX # 1 -866-398-8665/e-mail: ch_technicaltools@ch.honda. com

NOTE: Use fender covers to avoid damaging painted surfaces.
  1. Loosen the upper torque rod mounting bolt (A).
    Fig 1: Identifying Upper Torque Rod Mounting Bolt
    G06265952Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Made sure that the two dowel pins (A) are installed in the clutch housing.
    Fig 2: Identifying Dowel Pins
    G06265953Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Install the release fork, the release bearing, and the boot (see step 4 on RELEASE BEARING REPLACEMENT ).
  4. Place the transmission on the transmission jack, and raise it to the engine level.
  5. Install the transmission mounting bolts.
    Fig 3: Transmission Mounting Bolts With Torque Specifications
    G06265954Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Install the clutch cover.
    Fig 4: Clutch Cover With Torque Specifications
    G06265955Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Install the intermediate shaft (see INTERMEDIATE SHAFT INSTALLATION ).
  8. Install the driveshafts inboard joint (see step 5 on DRIVESHAFT INSTALLATION ).
  9. Support the subframe with the subframe adapter and a jack.
    Fig 5: Supporting Subframe
    G06265956Courtesy of AMERICAN HONDA MOTOR CO., INC.
  10. Install the front suspension subframe (A). Loosely install the new subframe mounting bolts (B).
    Fig 6: Front Suspension Subframe And Mounting Bolts With Torque Specifications
    G06265957Courtesy of AMERICAN HONDA MOTOR CO., INC.
  11. Align all reference marks on the body (A) and subframe (B). Tighten the subframe mounting bolts to the specified torque.
  12. Install the rear engine mount bracket mounting bolt.
    Fig 7: Rear Engine Mount Bracket Mounting Bolt With Torque Specifications
    G06265958Courtesy of AMERICAN HONDA MOTOR CO., INC.
  13. Install the front engine mount bracket (A) on the transmission and engine.
    Fig 8: Front Engine Mount Bracket With Torque Specifications
    G06265959Courtesy of AMERICAN HONDA MOTOR CO., INC.
  14. Install the front engine mount bracket mounting bolt (A) and nut (B).
    Fig 9: Front Engine Mount Bracket Mounting Bolt And Nut With Torque Specifications
    G06265960Courtesy of AMERICAN HONDA MOTOR CO., INC.
  15. Install the middle subframe mounting bolts.
    Fig 10: Middle Subframe Mounting Bolts With Torque Specifications
    G06265961Courtesy of AMERICAN HONDA MOTOR CO., INC.
  16. Install the steering gearbox stiffner plate (A) and harness clip (B).
    Fig 11: Steering Gearbox Stiffner Plate And Clip With Torque Specifications
    G06265962Courtesy of AMERICAN HONDA MOTOR CO., INC.
  17. Install the stiffner plate (A) and mounting bracket (B). Connect the exhaust mounting rubber (C).
    Fig 12: Stiffner Plate And Mounting Bracket With Torque Specifications
    G06265963Courtesy of AMERICAN HONDA MOTOR CO., INC.
  18. Connect the lower arm (see step 7 on DRIVESHAFT INSTALLATION ).
  19. Lower the vehicle on the lift.
  20. Install the transmission mount bracket (A) and connect the ground cable (B).
    Fig 13: Transmission Mount Bracket With Torque Specifications
    G06265964Courtesy of AMERICAN HONDA MOTOR CO., INC.
  21. Raise the vehicle on the lift.
  22. Loosen and retighten the lower torque rod mounting bolt.
    Fig 14: Lower Torque Rod Mounting Bolt With Torque Specifications
    G06265965Courtesy of AMERICAN HONDA MOTOR CO., INC.
  23. Refill the transmission with the recommended transmission fluid (see TRANSMISSION FLUID INSPECTION AND REPLACEMENT ).
  24. Tighten the upper torque rod mounting bolt.
    Fig 15: Upper Torque Rod Mounting Bolt With Torque Specifications
    G06265966Courtesy of AMERICAN HONDA MOTOR CO., INC.
  25. Install the splash shield.
    Fig 16: Identifying Splash Shield
    G06265967Courtesy of AMERICAN HONDA MOTOR CO., INC.
  26. Lower the vehicle on the lift.
  27. Install the engine control module (ECM) stay (A), then install the clutch pipe clamp (B).
    Fig 17: Engine Control Module Stay And Clutch Pipe Clamp With Torque Specifications
    G06265968Courtesy of AMERICAN HONDA MOTOR CO., INC.
  28. Install the under-food fuse/relay box (A) on the under-hood fuse/relay stay.
    Fig 18: Identifying Under-Food Fuse/Relay Box
    G06265969Courtesy of AMERICAN HONDA MOTOR CO., INC.
  29. Install the two upper transmission mounting bolts.
    Fig 19: Upper Transmission Mounting Bolts With Torque Specifications
    G06265970Courtesy of AMERICAN HONDA MOTOR CO., INC.
  30. Remove the engine hanger and the hanger/adapter from the engine.
  31. Install the engine harness cover (A).
    Fig 20: Identifying Engine Harness Cover
    G06265971Courtesy of AMERICAN HONDA MOTOR CO., INC.
  32. Install the air cleaner housing mounting bracket.
    Fig 21: Air Cleaner Housing Mounting Bracket With Torque Specifications
    G06265972Courtesy of AMERICAN HONDA MOTOR CO., INC.
  33. Install the harness clips (A) on the clutch cable bracket (B) and harness bracket (C).
    Fig 22: Identifying Harness Clips And Clutch Cable Bracket
    G06265973Courtesy of AMERICAN HONDA MOTOR CO., INC.
  34. Apply a light coat of super high temp urea grease (P/N 08798-9002) to the cable ends (A) and the surface of the wire end rubber (B).
    Fig 23: Grease Applying Area With Torque Specifications
    G06265974Courtesy of AMERICAN HONDA MOTOR CO., INC.
  35. Install the cable bracket (C) and the cables (D), then install the new cotter pins (E).
  36. Connect the back-up light switch connector (A) and the output shaft (countershaft) speed sensor connector (B). Install the harness clips (C).
    Fig 24: Identifying Back-Up Light Switch And Output Shaft Speed Sensor Connector
    G06265975Courtesy of AMERICAN HONDA MOTOR CO., INC.
  37. Apply super high temp urea grease (P/N 08798-9002) to the end of the slave cylinder rod. Install the slave cylinder (A) then install the clutch line bracket (B). Be careful not to bend the clutch line.
    Fig 25: Grease Applying Area With Torque Specifications
    G06265976Courtesy of AMERICAN HONDA MOTOR CO., INC.
  38. Install the battery base (A) with the reservoir (B).
    Fig 26: Battery Base With Reservoir With Torque Specifications
    G06265977Courtesy of AMERICAN HONDA MOTOR CO., INC.
  39. Install the harness clips (C) and the intake air duct (D).
  40. Install the air cleaner assembly (see AIR CLEANER REMOVAL/INSTALLATION ).
  41. Install the battery. Clean the battery posts and cable terminals. Connect the positive cable to the battery first, then connect the negative cable, and apply multipurpose grease to prevent corrosion.
  42. Install the under-cowl panel and cowl cover (see COWL COVER REPLACEMENT ).
  43. Test-drive the vehicle.
  44. Check the shift lever and clutch operation.
  45. Check the front wheel alignment (see WHEEL ALIGNMENT ).
  46. Enter the anti-theft codes for the audio unit the navigation system, then enter the audio presets. Set the clock.