Replacement

AXLE AND DIFFERENTIAL: REAR DIFFERENTIAL CARRIER OIL SEAL: REPLACEMENT

1. DRAIN DIFFERENTIAL OIL Service and Repair

2. DISCONNECT PROPELLER SHAFT ASSEMBLY Removal

3. REMOVE DRIVE PINION COMPANION FLANGE REAR NUT

(a) Using SST and a hammer, loosen the staked part of the nut.
SST: 09930-00010

(b) Using SST to hold the companion flange, remove the nut.
SST: 09330-00021
09330-00030
4. REMOVE REAR DRIVE PINION COMPANION FLANGE REAR SUB-ASSEMBLY

(a) Using SST, remove the companion flange.
SST: 09950-30012
09951-03010
09953-03010
09954-03010
09955-03030
09956-03040
5. REMOVE REAR DIFFERENTIAL CARRIER OIL SEAL

(a) Using SST, remove the oil seal.
SST: 09308-10010
6. REMOVE REAR DIFFERENTIAL DRIVE PINION OIL SLINGER
7. REMOVE REAR DRIVE PINION FRONT TAPERED ROLLER BEARING

(a) Using SST, remove the front bearing (inner race) from the drive pinion.
SST: 09556-22010

(b) Using SST, remove the front bearing (outer race) from the drive pinion.
SST: 09308-00010
8. REPLACE REAR DIFFERENTIAL DRIVE PINION BEARING SPACER

(a) Replace the bearing spacer with a new one.
9. INSTALL REAR DRIVE PINION FRONT TAPERED ROLLER BEARING

(a) Using SST and a hammer, tap in the bearing (outer race).
SST: 09316-60011
09316-00011
09316-00021
(b) Install the bearing (inner race).
10. INSTALL REAR DIFFERENTIAL DRIVE PINION OIL SLINGER
11. INSTALL REAR DIFFERENTIAL CARRIER OIL SEAL

(a) Using SST and a hammer, tap in a new oil seal.
SST: 09214-76011
Standard oil seal depth:
0.05 to 0.95 mm (0.00197 to 0.0374 in.)
(b) Coat the lip of the oil seal with MP grease.
12. INSTALL REAR DRIVE PINION COMPANION FLANGE REAR SUB-ASSEMBLY

(a) Using SST, install the companion flange on the drive pinion.
SST: 09950-30012
09951-03010
09953-03010
09954-03010
09955-03030
09956-03040
13. ADJUST DRIVE PINION PRELOAD
(a) Coat the threads of a new nut with hypoid gear oil.

(b) Using SST to hold the companion flange, install the nut by tightening it until the standard preload is reached.
SST: 09330-00021
09330-00030
Torque: 441 Nm (4497 kgf-cm, 325 ft-lbf)

If the preload is not within the specification, adjust the preload.
14. STAKE DRIVE PINION COMPANION FLANGE REAR NUT

(a) Using a chisel and hammer, stake the nut.
15. CONNECT PROPELLER SHAFT ASSEMBLY Installation

16. ADD DIFFERENTIAL OIL Service and Repair