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Home >> Volvo >> 2021 >> XC40 T4 R-Design >> Repair and Diagnosis >> Accessories & Equipment >> Gauges & Instrument Panels >> Interior Equipment & Supplemental Restraint Systems - Removal, Replacement And Installation >> Dashboard >> Dashboard [2018-2022] >> Removal And Installation

Removal And Installation

REMOVAL 

NOTE:

Removal steps in this procedure may contain installation details.

Follow instructions about safety information pyrotechnical system. Refer to: SAFETY INFORMATION PYROTECHNICAL SYSTEMS

CAUTION:

Make sure that the steering wheel lock is inactivated before disconnecting the battery.

CAUTION:

Make sure the power seats are in the wanted position before disconnecting the battery.

Perform battery disconnecting and connecting. Refer to: BATTERY DISCONNECTING AND CONNECTING

NOTE:

Note the position of the electrical connectors.

NOTE:

Make sure that the wire positions are correct.

GLL1008693Courtesy of VOLVO CARS CORPORATION

Remove the part carefully

Use:  Interior trim remover

Remove the marked part.

GLL1029211Courtesy of VOLVO CARS CORPORATION

Remove the part carefully

Use:  Interior trim remover

Disconnect the connectors.

Remove the marked part.

GLL1012295Courtesy of VOLVO CARS CORPORATION
CAUTION:

The number of connectors, cables and cable ties may vary depending on the vehicle specification.

Remove the cable harness clips.

Fold marked part aside.

Remove the following items: 

See information about connector ignition cable. Refer to: IGNITER WIRE CONNECTOR

ALTERNATIVE 1 

GLL1014568Courtesy of VOLVO CARS CORPORATION
WARNING:

Take extra care when handling supplemental restraint system (SRS) components.

Disconnect the connector.

GLL1041500Courtesy of VOLVO CARS CORPORATION
NOTE:

The number of connectors may vary depending on the vehicle's equipment level.

Disconnect the connector.

ALTERNATIVE 2 

GLL1011377Courtesy of VOLVO CARS CORPORATION
WARNING:

Take extra care when handling supplemental restraint system (SRS) components.

Disconnect the connectors.

GLL1041500Courtesy of VOLVO CARS CORPORATION
NOTE:

The number of connectors may vary depending on the vehicle's equipment level.

Disconnect the connector.

ALL VEHICLES 

GLL1020905Courtesy of VOLVO CARS CORPORATION

Undo the hose from the connection.

GLL1034579Courtesy of VOLVO CARS CORPORATION

Loosen the clip.

Remove the cable harness clips.

VEHICLES WITH AIRBORNE PARTICULATE MATTER SENSOR APMS 

GLL1049406Courtesy of VOLVO CARS CORPORATION

Disconnect the connector.

ALL VEHICLES 

GLL1008835Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  Dashboard, to crossmember, 3.5Nm

Remove the cable harness clips.

GLL1033026Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  Dashboard, to crossmember, 3.5Nm

Remove the following items: 

GLL1029990Courtesy of VOLVO CARS CORPORATION

Disconnect the connector.

Remove the marked part.

GLL1023238Courtesy of VOLVO CARS CORPORATION

Use:  Interior trim remover

Remove the part carefully

Remove the marked part.

GLL1029154Courtesy of VOLVO CARS CORPORATION

Use:  Interior trim remover

Remove the part carefully

Remove the marked part.

GLL1040938Courtesy of VOLVO CARS CORPORATION

Use:  Interior trim remover

Remove the part carefully

Remove the marked part.

VEHICLES WITH DECOR ILLUMINATION 

GLL1000477Courtesy of VOLVO CARS CORPORATION

Disconnect the connectors.

ALL VEHICLES 

GLL1029256Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Remove the part carefully

Use:  Interior trim remover

GLL1004757Courtesy of VOLVO CARS CORPORATION

Disconnect the connectors.

Remove the marked part.

NOTE:

Note the position of the electrical connectors.

NOTE:

Make sure that the wire positions are correct.

GLL1003896Courtesy of VOLVO CARS CORPORATION
CAUTION:

The number of connectors, cables and cable ties may vary depending on the vehicle specification.

Remove the cable harness clips.

GLL1027721Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  Dashboard, to crossmember, 3.5Nm

GLL1038151Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  Dashboard, to crossmember, 3.5Nm

GLL1011960Courtesy of VOLVO CARS CORPORATION
CAUTION:

The number of connectors, cables and cable ties may vary depending on the vehicle specification.

Remove the cable harness clips.

GLL1015465Courtesy of VOLVO CARS CORPORATION
CAUTION:

The number of connectors, cables and cable ties may vary depending on the vehicle specification.

Disconnect the connectors.

Remove the cable harness clips.

GLL1033478Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Remove the part carefully

Remove the marked part.

GLL1018386Courtesy of VOLVO CARS CORPORATION
CAUTION:

The number of connectors, cables and cable ties may vary depending on the vehicle specification.

Disconnect the connectors.

Remove panel steering column. Refer to: PANEL STEERING COLUMN  

GLL1023270Courtesy of VOLVO CARS CORPORATION

Disconnect the connectors.

Remove the cable harness clips.

GLL1039557Courtesy of VOLVO CARS CORPORATION

Remove the cable harness clips.

Fold marked part aside.

GLL1042058Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  steering column to steering gear (steering shaft joint), 24Nm

Remove the part carefully

GLL1013627Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  Steering column to dashboard, 24Nm

ONLY VEHICLES WITH STEERING COLUMN LOCK 

GLL1012138Courtesy of VOLVO CARS CORPORATION
NOTE:

Orientation view

GLL1004950Courtesy of VOLVO CARS CORPORATION
  1. Release the lock.
  2. Disconnect the connector.

ALL VEHICLES 

GLL1038490Courtesy of VOLVO CARS CORPORATION
CAUTION:

Be extra careful when removing or installing this component.

CAUTION:

Make sure that the components are positioned correctly.

Remove the marked part.

GLL1001825Courtesy of VOLVO CARS CORPORATION

Remove the screws.

GLL1011652Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Remove the cable harness clips.

GLL1007280Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  Dashboard, to crossmember, 3.5Nm

Remove the cable harness clips.

GLL1011908Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  Dashboard, to crossmember, 3.5Nm

GLL1000777Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  Dashboard, to crossmember, 3.5Nm

GLL1032417Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that the wiring harness does not catch.

NOTE:

This step requires the aid of another technician.

Remove the part carefully

Remove the marked part.

GLL1021406Courtesy of VOLVO CARS CORPORATION
CAUTION:

Be extra careful when removing or installing this component.

TRANSFERRING COMPONENTS 

Perform dashboard, transferring components. Refer to: DASHBOARD, TRANSFERRING COMPONENTS  below.

DASHBOARD, TRANSFERRING COMPONENTS 

REMOVAL 

NOTE:

Removal steps in this procedure may contain installation details.

See the safety information regarding pyrotechnic systems. Refer to: SAFETY INFORMATION PYROTECHNICAL SYSTEMS

GLL1012150Courtesy of VOLVO CARS CORPORATION
WARNING:

Take extra care when handling supplemental restraint system (SRS) components.

Remove the screws.

Torque:  Airbag, to Dash board, 9Nm

GLL1032198Courtesy of VOLVO CARS CORPORATION

Remove the part carefully

Remove the marked part.

GLL1011800Courtesy of VOLVO CARS CORPORATION
CAUTION:

Be extra careful when removing or installing this component.

GLL1034210Courtesy of VOLVO CARS CORPORATION
CAUTION:

Note the routing of the lines and hoses.

Remove the screw.

Remove the marked part.

GLL1031426Courtesy of VOLVO CARS CORPORATION
GLL1010326Courtesy of VOLVO CARS CORPORATION
CAUTION:

Note the routing of the lines and hoses.

Remove the screw.

Remove the marked part.

GLL1010437Courtesy of VOLVO CARS CORPORATION
GLL1036231Courtesy of VOLVO CARS CORPORATION
NOTE:

Make sure that the seal is correctly located.

Remove the marked part.

GLL1028590Courtesy of VOLVO CARS CORPORATION

INSTALLATION 

To install, reverse the removal procedure.

INSTALLATION 

GLL1006497Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that the wiring harness does not catch.

NOTE:

This step requires the aid of another technician.

Install the marked component.

GLL1001246Courtesy of VOLVO CARS CORPORATION
CAUTION:

The number of connectors, cables and cable ties may vary depending on the vehicle specification.

Install the clip(s).

GLL1002990Courtesy of VOLVO CARS CORPORATION
NOTE:

Note the position.

GLL1032622Courtesy of VOLVO CARS CORPORATION
CAUTION:

The number of connectors, cables and cable ties may vary depending on the vehicle specification.

To install, reverse the removal procedure.