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Home >> Volvo >> 2021 >> XC40 T4 R-Design >> Repair and Diagnosis >> Accessories & Equipment >> Gauges & Instrument Panels >> Interior Equipment & Supplemental Restraint Systems - Removal, Replacement And Installation >> Cross Member, Dash Board >> Cross Member, Dash Board [2018-2022] >> Removal

Cross Member, Dash Board [2018-2022]: Removal

NOTE:

Removal steps in this procedure may contain installation details.

Remove the plenum cover. Refer to: PLENUM COVER

GLL1032462Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  M8, 24Nm

Remove the dashboard. Refer to: DASHBOARD  

GLL1015671Courtesy of VOLVO CARS CORPORATION
NOTE:

Orientation view

NOTE:

Note the position of the electrical connectors.

NOTE:

Make sure that the wire positions are correct.

GLL1006195Courtesy of VOLVO CARS CORPORATION
CAUTION:

The number of connectors, cables and cable ties may vary depending on the vehicle specification.

Remove the cable harness clips.

Fold marked part aside.

GLL1017262Courtesy of VOLVO CARS CORPORATION

Disconnect the connectors.

Remove the cable harness clips.

GLL1021154Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Remove the clip.

Remove the marked part.

GLL1022005Courtesy of VOLVO CARS CORPORATION
CAUTION:

The number of connectors, cables and cable ties may vary depending on the vehicle specification.

Remove the cable harness clips.

Fold marked part aside.

GLL1031342Courtesy of VOLVO CARS CORPORATION
CAUTION:

The number of connectors, cables and cable ties may vary depending on the vehicle specification.

Remove the cable harness clips.

APPLIES TO VEHICLES WITH PTC ELEMENT 

GLL1018522Courtesy of VOLVO CARS CORPORATION

Disconnect the connector.

ALL VEHICLES 

GLL1005796Courtesy of VOLVO CARS CORPORATION
CAUTION:

The number of connectors, cables and cable ties may vary depending on the vehicle specification.

Remove the cable harness clips.

GLL1038130Courtesy of VOLVO CARS CORPORATION

Remove the cable harness clips.

Disconnect the connector.

Remove the marked part.

GLL1007130Courtesy of VOLVO CARS CORPORATION
CAUTION:

The number of connectors, cables and cable ties may vary depending on the vehicle specification.

Remove the cable harness clips.

See information about connector ignition cable. Refer to: IGNITER WIRE CONNECTOR

GLL1009044Courtesy of VOLVO CARS CORPORATION
WARNING:

Take extra care when handling supplemental restraint system (SRS) components.

Remove the screws.

Torque:  Knee airbag to bracket, 6Nm

GLL1030265Courtesy of VOLVO CARS CORPORATION

Release the catches.

Remove the part carefully

GLL1020472Courtesy of VOLVO CARS CORPORATION

Disconnect the connector.

Remove the marked part.

GLL1012033Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Remove the part carefully

Remove the marked part.

GLL1030292Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Release the catches.

Remove the part carefully

GLL1001090Courtesy of VOLVO CARS CORPORATION

Remove the cable harness clips.

Disconnect the connector.

Fold marked part aside.

GLL1008900Courtesy of VOLVO CARS CORPORATION

Remove the part carefully

Fold marked part aside.

GLL1036282Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  M6, 10Nm

Loosen the clips.

Remove the marked part.

GLL1021101Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  Supplemental Restraint System Module (SRS), to Body, 10Nm

GLL1004546Courtesy of VOLVO CARS CORPORATION
WARNING:

Take extra care when handling supplemental restraint system (SRS) components.

Disconnect the connector.

Fold marked part aside.

GLL1000517Courtesy of VOLVO CARS CORPORATION

Remove the cable harness clips.

Fold marked part aside.

GLL1015335Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  Cross member, to Climate unit, 5.4Nm

Remove the marked part.

GLL1010746Courtesy of VOLVO CARS CORPORATION

On both sides.

Loosen the clips.

Remove the marked part.

GLL1032096Courtesy of VOLVO CARS CORPORATION

Remove the screws.

  1. Torque:  Cross member, to Climate unit, 5.4Nm
  2. Torque:  Cross member, to Body, 10Nm
GLL1008005Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  Cross member, to Body, 10Nm

GLL1029327Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  Cross member, to Climate unit, 5.4Nm

GLL1012113Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  M8, 24Nm

GLL1033168Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  M8, 24Nm

GLL1019576Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that the component is correctly located on the locating dowels.

NOTE:

Note the position of the electrical connectors.

NOTE:

Make sure that the wire positions are correct.

GLL1034971Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that the wiring harness does not catch.

NOTE:

This step requires the aid of another technician.

Remove the part carefully

Remove the marked part.

GLL1024980Courtesy of VOLVO CARS CORPORATION