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Home >> Volvo >> 2021 >> V90 T5 R-Design >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Hydraulic/Vacuum-Hydraulic - Removal, Replacement And Installation >> (Bushing Push Rod) >> Bushing Push Rod [2018-2021, B4204T23 | 2017-2021, B4204T27] >> Removal And Installation

Removal And Installation

REMOVAL 

Remove driver's side panel. Refer to: [INSTRUMENT PANEL LOWER]

VEHICLES EARLY VERSION 

GLL1043666Courtesy of VOLVO CARS CORPORATION
CAUTION:

The clip is to be removed in pieces.

CAUTION:

When removed, the push rod is not be loaded with traction force over 25 N.

NOTE:

Make sure that a new component is installed.

Note position of components.

Make sure that the component is fitted in exactly the same position as the old one.

Cut following the dotted lines.

Remove the clip.

INSTALLATION 

To install, reverse the removal procedure.

GLL1046205Courtesy of VOLVO CARS CORPORATION
NOTE:

A click confirms that the component is in the correct position.

Make sure that the component is fitted in exactly the same position as the old one.

GLL1044055Courtesy of VOLVO CARS CORPORATION
WARNING:

Ensure that the push rod ends in the correct position by pulling the brake pedal at the pedal pad with a traction force of max 100 N.

CAUTION:

Make sure that the component is positioned correctly.

A click confirms that the component is in the correct position.

VEHICLES LATE VERSION 

GLL1051048Courtesy of VOLVO CARS CORPORATION
CAUTION:

The clip is to be removed in pieces.

CAUTION:

When removed, the push rod is not be loaded with traction force over 25 N.

NOTE:

Make sure that a new component is installed.

Note position of components.

Make sure that the component is fitted in exactly the same position as the old one.

Cut following the dotted lines.

Remove the clip.

INSTALLATION 

To install, reverse the removal procedure.

GLL1050960Courtesy of VOLVO CARS CORPORATION
NOTE:

A click confirms that the component is in the correct position.

Make sure that the component is fitted in exactly the same position as the old one.

GLL1056138Courtesy of VOLVO CARS CORPORATION
WARNING:

Ensure that the push rod ends in the correct position by pulling the brake pedal at the pedal pad with a traction force of max 100 N.

WARNING:

Make sure that the component is positioned correctly.

A click confirms that the component is in the correct position.

ALL VEHICLES 

Calibration according to: Diagnostics / Components / Control modules/ Central Electronic Module (CEM) / Diagnostic sequences / Calibration of brake pedal sensor and brake pedal angle sensor