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Home >> Volvo >> 2017 >> XC90 T6 R-Design >> Repair and Diagnosis >> Accessories & Equipment >> Gauges & Instrument Panels >> Interior Equipment & Supplemental Restraint Systems - Removal, Replacement And Installation >> Cross Member, Dash Board >> Cross Member, Dash Board [2016-2020] >> Removal And Installation

Removal And Installation

REMOVAL 

NOTE:

Removal steps in this procedure may contain installation details. 

GLL1041328Courtesy of VOLVO CARS CORPORATION
NOTE:

Orientation view 

VEHICLES EARLY VERSION 

GLL1025198Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  Air duct, to Cross car beam. 5Nm

Remove the marked parts.

VEHICLES LATE VERSION 

GLL1027491Courtesy of VOLVO CARS CORPORATION

Disconnect the connectors.

GLL1025198Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  Air duct, to Cross car beam. 5Nm

Remove the marked parts.

ALL VEHICLES 

GLL1012089Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  Air duct, to Cross car beam. 5Nm

Undo the hose from the connection.

GLL1022131Courtesy of VOLVO CARS CORPORATION

Undo the hose from the connection.

Remove the marked part.

NOTE:

Note the position of the electrical connectors. 

NOTE:

Make sure that the wire positions are correct. 

GLL1005256Courtesy of VOLVO CARS CORPORATION
CAUTION:

The number of connectors, cables and cable ties may vary depending on the vehicle specification. 

Remove the cable harness clips.

Fold marked part aside.

GLL1010789Courtesy of VOLVO CARS CORPORATION

Disconnect the connectors.

GLL1016851Courtesy of VOLVO CARS CORPORATION
CAUTION:

The number of connectors, cables and cable ties may vary depending on the vehicle specification. 

Remove the cable harness clips.

Fold marked part aside.

GLL1023219Courtesy of VOLVO CARS CORPORATION

Disconnect the connector.

GLL1028211Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  M8, 24Nm

GLL1025574Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  Cross member, to Climate unit, 7Nm

GLL1011705Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  M8, 24Nm

GLL1017847Courtesy of VOLVO CARS CORPORATION
CAUTION:

The number of connectors, cables and cable ties may vary depending on the vehicle specification. 

Remove the cable harness clips.

Fold marked part aside.

GLL1037564Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  M8, 24Nm

GLL1037191Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  Air duct, to Cross car beam. 5Nm

Remove the clip.

Fold marked part aside.

GLL1014119Courtesy of VOLVO CARS CORPORATION

Release the catch.

Remove the part carefully

GLL1027105Courtesy of VOLVO CARS CORPORATION

Detach and fold back the floor covering.

On both sides.

GLL1009726Courtesy of VOLVO CARS CORPORATION

Loosen the marked details.

Fold marked part aside.

GLL1024702Courtesy of VOLVO CARS CORPORATION

On both sides.

Remove the screws.

Torque:  Air duct, to Cross car beam. 5Nm

GLL1001409Courtesy of VOLVO CARS CORPORATION

Remove the marked parts.

GLL1028484Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  Cross member, to Body, 10Nm

GLL1008343Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  Cross member, to Body, 10Nm

GLL1044174Courtesy of VOLVO CARS CORPORATION

Remove the part carefully

Remove the marked part.

GLL1042347Courtesy of VOLVO CARS CORPORATION

Use:  Strip clamp, 983758

GLL1046840Courtesy of VOLVO CARS CORPORATION

Fixate the climate unit to the body.

GLL1046910Courtesy of VOLVO CARS CORPORATION

Remove the part carefully

Remove the marked parts.

GLL1043709Courtesy of VOLVO CARS CORPORATION

Use:  Strip clamp, 983758

GLL1049531Courtesy of VOLVO CARS CORPORATION

Fixate the climate unit to the body.

CAUTION:

Make sure that the wiring harness does not catch. 

GLL1027320Courtesy of VOLVO CARS CORPORATION
NOTE:

This step requires the aid of another technician. 

Remove the marked part.

TRANSFERRING COMPONENTS 

GLL1015919Courtesy of VOLVO CARS CORPORATION
NOTE:

Orientation view 

GLL1037280Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  Airbag to bracket, 5.5Nm

INSTALLATION 

GLL1042328Courtesy of VOLVO CARS CORPORATION
NOTE:

This step requires the aid of another technician. 

Install the marked component.

GLL1044085Courtesy of VOLVO CARS CORPORATION

Remove the marked part.

GLL1049241Courtesy of VOLVO CARS CORPORATION

Remove the marked parts.

To install, reverse the removal procedure.