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Home >> Volvo >> 2017 >> XC90 T5 R-Design, AWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Hydraulic/Vacuum-Hydraulic - Removal, Replacement And Installation >> Reservoir, Brake Fluid >> Reservoir, Brake Fluid [2020, B4204T28; B4204T39, TG-81SD] >> Removal And Installation

Removal And Installation

REMOVAL 

NOTE:

Removal steps in this procedure may contain installation details. 

Battery, disconnection, refer to: BATTERY DISCONNECTING AND CONNECTING

Remove bushing push rod, refer to: BUSHING PUSH ROD  

Remove the wiper mechanism, windscreen, refer to: WIPER MECHANISM, WINDSHIELD

G00592321Courtesy of VOLVO CARS CORPORATION

Remove the marked part.

  1. Torque:  Strut and spring assembly bar to spring strut turret, 30 Nm
  2. Torque:  M6, 10Nm

ALTERNATIVE 1 

G00592322Courtesy of VOLVO CARS CORPORATION

Disconnect the connector.

Remove the screw.

Fold marked parts aside.

Torque:  M8, 24Nm

ALTERNATIVE 2 

GLL1046041Courtesy of VOLVO CARS CORPORATION

Disconnect the connector.

Remove the screw.

Fold marked parts aside.

Torque:  M8, 24Nm

ALL VEHICLES 

GLL1042262Courtesy of VOLVO CARS CORPORATION
CAUTION:

Pull carefully. 

Loosen the nuts.

Fold marked parts aside.

Torque:  Ø6 mm diameter brake line, 14Nm

GLL1046393Courtesy of VOLVO CARS CORPORATION

Disconnect the connector.

Fold marked part aside.

GLL1049899Courtesy of VOLVO CARS CORPORATION

Remove the nuts.

Torque:  Master cylinder, to Brake booster, 50Nm

GLL1045038Courtesy of VOLVO CARS CORPORATION

Remove the marked part.

TRANSFERRING COMPONENTS 

G00592323Courtesy of VOLVO CARS CORPORATION

Remove the marked part.

GLL1049920Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Remove the marked part.

Torque:  Brake fluid reservoir in master cylinder, 3.5Nm

GLL1045223Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  Brake fluid reservoir in master cylinder, 3.5Nm

GLL1043529Courtesy of VOLVO CARS CORPORATION

Remove the marked part.

INSTALLATION 

GLL1048228Courtesy of VOLVO CARS CORPORATION
NOTE:

Use new seals. 

To install, reverse the removal procedure.

Perform Battery, connecting, refer to: BATTERY DISCONNECTING AND CONNECTING

Perform bleeding air brake system, refer to: BRAKE SYSTEM BLEEDING

Calibration according to: Diagnostics / Components / Control modules/ Central Electronic Module (CEM) / Diagnostic sequences / Calibration of brake pedal sensor and brake pedal angle sensor