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Home >> Volvo >> 2017 >> XC60 T6 R-Design >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Hydraulic/Vacuum-Hydraulic - Removal, Replacement And Installation >> Vacuum Pump, Brake Booster >> Vacuum Pump, Brake Booster [2014-2015, B4204T10 | 2014-2016, B4204T9] >> Removal

Vacuum Pump, Brake Booster [2014-2015, B4204T10 | 2014-2016, B4204T9]: Removal

NOTE:

Removal steps in this procedure may contain installation details.

GLL179669Courtesy of VOLVO CARS CORPORATION
GLL1033738Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  Lower torque rod bracket to transmission housing, 60Nm

GLL1007203Courtesy of VOLVO CARS CORPORATION

Disassemble the following items: 

  1. Torque:  Lower torque rod rear right, to Engine mount bracket, 110Nm
  2. Torque:  Lower torque rod rear right, to subframe
    • Stage 1:  90 Nm
    • Stage 2:  80 °
GLL1025252Courtesy of VOLVO CARS CORPORATION

Special Tool: 999 7486 

Torque:  M10, 50Nm

GLL1039311Courtesy of VOLVO CARS CORPORATION

Remove the upper torque rod, refer to: UPPER TORQUE ROD

GLL1026901Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  M6, 10Nm

GLL1032256Courtesy of VOLVO CARS CORPORATION

Detach the following items: 

  1. Torque:  M12, 80Nm
  2. Torque:  Bracket engine mounting to cylinder head
    • Stage 1:  90 Nm
    • Stage 2:  120°
  3. Torque:  Bracket to cylinder head, stud bolt, 60Nm
GLL1023314Courtesy of VOLVO CARS CORPORATION

Lower the engine.

GLL1001591Courtesy of VOLVO CARS CORPORATION
GLL1038745Courtesy of VOLVO CARS CORPORATION
GLL1006211Courtesy of VOLVO CARS CORPORATION

Loosen the hose clamp.

Remove the hose.

GLL1024876Courtesy of VOLVO CARS CORPORATION

Release the lock.

Remove the hose.

GLL1023347Courtesy of VOLVO CARS CORPORATION

Loosen the hose clamps.

Remove the hose.

GLL1013831Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  M6, 10Nm

GLL1042069Courtesy of VOLVO CARS CORPORATION

Loosen the hose clamp.

Remove the hose.

Remove the fuel pump, refer to: FUEL PUMP

GLL1035012Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  M6, 10Nm

GLL1006887Courtesy of VOLVO CARS CORPORATION
WARNING:

Be prepared to collect escaping fluid.

CAUTION:

Make sure that the area around the component is clean and free of foreign material.

CAUTION:

This component is sensitive to "mechanical stresses". If the component has been dropped onto the floor, for example, it must not be installed in a vehicle.

Remove the screws.

Torque:  M8, 24Nm

GLL1008422Courtesy of VOLVO CARS CORPORATION
NOTE:

Make sure that a new component is installed.

GLL1038292Courtesy of VOLVO CARS CORPORATION
CAUTION:

Use lint free cloth.

NOTE:

Make sure that the mating faces are clean and free of foreign material.

Use:  Isopropanol, 1161721