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Home >> Volvo >> 2017 >> S60 Cross Country >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> Transmission - Removal, Replacement And Installation >> Bevel Gear >> Bevel Gear [2017-2018, B4204T11, TG-81SC AWD] >> Removal

Bevel Gear [2017-2018, B4204T11, TG-81SC AWD]: Removal

NOTE:

Removal steps in this procedure may contain installation details. 

Remove front subframe, service position, refer to: FRONT SUBFRAME, SERVICE POSITION

Remove the propeller shaft, refer to: PROPELLER SHAFT

Remove the catalytic converter, refer to: CATALYTIC CONVERTER

GLL1020674Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Remove the marked part.

Torque:  M8, 24Nm

GLL1018978Courtesy of VOLVO CARS CORPORATION
NOTE:

Do not loosen the bolts more than 2 turns. 

Loosen the screws.

Torque:  Bevel gear to transmission, 75Nm

Remove the right drive shaft, refer to: DRIVE SHAFT RIGHT

GLL1011794Courtesy of VOLVO CARS CORPORATION

Loosen the hose clamp.

GLL1033470Courtesy of VOLVO CARS CORPORATION

Release the lock.

Remove the marked part.

GLL1009651Courtesy of VOLVO CARS CORPORATION
NOTE:

Make sure that the component is clean and free of foreign material. 

NOTE:

Make sure that the seal is correctly located. 

GLL1034412Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Remove the marked part.

  1. Torque:Console to engine,

    • Stage 1: 18Nm 
    • Stage 2: 90° 
  2. Torque:Bracket, to Bevel gear housing,

    • Stage 1: 50Nm 
    • Stage 2: 120° 
GLL1035061Courtesy of VOLVO CARS CORPORATION

Remove the marked part.

GLL1011527Courtesy of VOLVO CARS CORPORATION
NOTE:

This step is only necessary when installing a new component. 

Remove the screws.

Torque:  M6, 10Nm