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Home >> Volvo >> 2017 >> S60 Cross Country >> Repair and Diagnosis >> Steering >> Steering Control Systems >> Steering - Removal, Replacement And Installation >> Steering Gear >> Steering Gear [2017, B4204T11] >> Removal

Steering Gear [2017, B4204T11]: Removal

NOTE:

Removal steps in this procedure may contain installation details. 

Follow instructions for lifting points body frame, refer to: JACKING POINTS BODY

GLL1032044Courtesy of VOLVO CARS CORPORATION
NOTE:

Make sure that the road wheels are in the straight ahead position. 

GLL153078Courtesy of VOLVO CARS CORPORATION
WARNING:

Make sure that the ignition key is removed. 

CAUTION:

Make sure that the steering column lock is engaged. 

VEHICLES WITHOUT STEERING COLUMN LOCK 

GLL177085Courtesy of VOLVO CARS CORPORATION
GLL1028841Courtesy of VOLVO CARS CORPORATION
NOTE:

Make sure that a new component is installed. 

Remove the screw.

Torque:  steering column to steering gear (steering shaft joint), 25Nm

Remove the wheel, refer to: WHEELS

GLL161867Courtesy of VOLVO CARS CORPORATION

Remove the nuts.

Remove the screws.

On both sides.

GLL176889Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that the ball joint ball does not rotate. 

Remove the nut.

Torque:  Tie rod end to wheel knuckle, 80Nm

On both sides.

GLL155356Courtesy of VOLVO CARS CORPORATION

Special Tool: 951 2945  

On both sides.

GLL158493Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Remove the nut.

  1. Torque:  Ball joint to wheel knuckle, 110Nm
  2. Torque:Driveshaft to wheel hub (front),

    • Stage 1: 35Nm 
    • Stage 2: 90° 

On both sides.

GLL170308Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  Brake caliper in steering arm, front, 120Nm

On both sides.

GLL160059Courtesy of VOLVO CARS CORPORATION

Special Tool: 999 7310  

On both sides.

GLL155558Courtesy of VOLVO CARS CORPORATION

Special Tool: 999 7076 

On both sides.

GLL176888Courtesy of VOLVO CARS CORPORATION

Remove the nut.

Torque:  Front stabilizer bar link to stabilizer bar, 70Nm

On both sides.

GLL156132Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Remove collision member, refer to: COLLISION MEMBER

GLL1011300Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  M8, 24Nm

GLL1001638Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  Lower torque rod rear left, to transmission bracket, 110Nm

GLL1002555Courtesy of VOLVO CARS CORPORATION

Torque:  Lower torque rod rear right, to Engine mount bracket, 110Nm

GLL1011138Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  Headlamp levelling position sensor to control arm, 6Nm

On both sides.

GLL1018464Courtesy of VOLVO CARS CORPORATION
NOTE:

Orientation view 

GLL1020509Courtesy of VOLVO CARS CORPORATION

Loosen the clips.

Disconnect the connectors.

GLL1025757Courtesy of VOLVO CARS CORPORATION

Loosen the screws.

Torque:  Steering gear to subframe, 140Nm

GLL1030179Courtesy of VOLVO CARS CORPORATION

Loosen the screws.

Torque:  Lower arm front to subframe (rear mounting), 175Nm

GLL156068Courtesy of VOLVO CARS CORPORATION

Use:  Unit lift

GLL1032726Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:Subframe to chassis (Front screws),

GLL176895Courtesy of VOLVO CARS CORPORATION

Remove the screws.

  1. Torque:  M10, 50Nm
  2. Torque:Subframe to chassis (Rear screws),

    • Stage 1: 150Nm 
    • Stage 2: 90° 
GLL1025028Courtesy of VOLVO CARS CORPORATION

Remove the screws.

GLL1016368Courtesy of VOLVO CARS CORPORATION
GLL1017448Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  M6, 10Nm

GLL1013159Courtesy of VOLVO CARS CORPORATION

Remove the cable harness clips.

GLL1029756Courtesy of VOLVO CARS CORPORATION

Disconnect the connectors.

GLL1040095Courtesy of VOLVO CARS CORPORATION

Remove the screws.

GLL1024931Courtesy of VOLVO CARS CORPORATION