LEMON Manuals: Even more car manuals for everyone
Home >> Volvo >> 2017 >> S60 Cross Country >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Climate Units - Cleaning, Inspection And Adjustment >> Fuel Operated Auxiliary Heater, Checking >> Fuel Operated Auxiliary Heater, Checking [2017-2018, B4204T11 | 2016, B5254T12] >> Removal

Fuel Operated Auxiliary Heater, Checking [2017-2018, B4204T11 | 2016, B5254T12]: Removal

Remove the wheel, refer to: WHEELS

GLL172834Courtesy of VOLVO CARS CORPORATION
GLL172837Courtesy of VOLVO CARS CORPORATION

Follow instruction about safety information fuel system, refer to: SAFETY INFORMATION FUEL SYSTEM

WARNING:

Be prepared to collect escaping fluid. 

GLL172777Courtesy of VOLVO CARS CORPORATION

Ensure that the fuel quantity is approx. 10-15 liters, that is just above the point where the low fuel level indicator lamp goes out.

Run the Booster Heater.

If air bubbles are present when running the heater:

Run the Booster Heater.

If air bubbles are present when running the heater:

GLL1002634Courtesy of VOLVO CARS CORPORATION

Special Tool: 999 7412  and Special Tool: 999 7413  

Check the connectors between suction pipe and fuel pump (2).

Check for any signs of leakage on the fuel line connections between the fuel tank and heater.

Run the Booster Heater.

If there are no air bubbles, the fuel line between the quick-release connectors must be replaced.

Install a new Booster Heater Fuel Pump (1) with Fuel Lines.

GLL174445Courtesy of VOLVO CARS CORPORATION

Check the surfaces for abrasion.

GLL174444Courtesy of VOLVO CARS CORPORATION

If necessary

Remove fuel pump and level sensor unit, refer to: FUEL PUMP AND LEVEL SENSOR UNIT

GLL174441Courtesy of VOLVO CARS CORPORATION

Install new pipe, secure position as illustrated.

Use:  Welding rod 1.5 mm

GLL174440Courtesy of VOLVO CARS CORPORATION
GLL1014694Courtesy of VOLVO CARS CORPORATION