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Home >> Volvo >> 2017 >> S60 Cross Country >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System - Removal, Replacement And Installation >> Fuel Pump >> Fuel Pump [2017-2018, B4204T11] >> Removal And Installation

Removal And Installation

REMOVAL 

NOTE:

Removal steps in this procedure may contain installation details. 

Perform depressurizing fuel system, refer to: FUEL SYSTEM PRESSURE RELEASE

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Loosen the screws.

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Release the connector's catch.

Disconnect the connector.

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Release the connector catches.

Disconnect the connectors.

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Remove the screws.

Torque:  M6, 10Nm

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Remove the hose.

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Remove the screw.

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Remove the screw.

Torque:  M6, 10Nm

See information about safety information fuel system, refer to: SAFETY INFORMATION FUEL SYSTEM

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WARNING:

Be prepared to collect escaping fluid. 

Release the lock.

Remove the hose.

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CAUTION:

Make sure that all openings are sealed. 

NOTE:

Make sure that a new component is installed. 

Special Tool: 981 4198  

Torque:High-Pressure Fuel Line to Fuel Pump,

GLL1024330Courtesy of VOLVO CARS CORPORATION
CAUTION:

This component is sensitive to "mechanical stresses". If the component has been dropped onto the floor, for example, it must not be installed in a vehicle. 

Remove the screws.

Remove the marked part.

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CAUTION:

This component is sensitive to "mechanical stresses". If the component has been dropped onto the floor, for example, it must not be installed in a vehicle. 

NOTE:

Make sure that no component falls off during removal. 

GLL1008878Courtesy of VOLVO CARS CORPORATION
WARNING:

Be prepared to collect escaping fluid. 

CAUTION:

Make sure that the area around the component is clean and free of foreign material. 

INSTALLATION 

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CAUTION:

This component is sensitive to "mechanical stresses". If the component has been dropped onto the floor, for example, it must not be installed in a vehicle. 

GLL1010999Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that the component is positioned correctly. 

GLL1006226Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that the components are positioned correctly. 

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Torque:  M8, 24Nm

To install, reverse the removal procedure.

CHECK 

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WARNING:

Make sure that there are no leaks. 

Start the engine.

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