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Home >> Volvo >> 2017 >> S60 Cross Country >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Intake And Exhaust System - Removal, Replacement And Installation >> Turbocharger >> Turbocharger [2017-2018, B4204T11] >> Removal

Turbocharger [2017-2018, B4204T11]: Removal

NOTE:

Removal steps in this procedure may contain installation details. 

GLL1026387Courtesy of VOLVO CARS CORPORATION

Loosen the screws.

Drain cooling system, draining, filling, and bleeding, refer to: COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING

Remove the catalytic converter, refer to: CATALYTIC CONVERTER  

GLL1005985Courtesy of VOLVO CARS CORPORATION

Loosen the hose clamp.

Release the lock.

Remove the hose.

A click confirms that the component is in the correct position.

GLL1009651Courtesy of VOLVO CARS CORPORATION
NOTE:

Make sure that the mating faces are clean and free of foreign material. 

NOTE:

Make sure that the seal is correctly located. 

GLL1011546Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  M6, 10Nm

Loosen the hose clamp.

GLL1029627Courtesy of VOLVO CARS CORPORATION

Loosen the clips.

Disconnect the connector.

GLL1033833Courtesy of VOLVO CARS CORPORATION

Torque:  M6, 10Nm

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Remove the hose.

GLL1025164Courtesy of VOLVO CARS CORPORATION

Torque:  M6, 10Nm

GLL1005428Courtesy of VOLVO CARS CORPORATION

Remove the following items: 

  1. Torque:  M8, 24Nm
  2. Torque:  M6, 10Nm
GLL1017752Courtesy of VOLVO CARS CORPORATION

Torque:  M6, 10Nm

GLL1014194Courtesy of VOLVO CARS CORPORATION

Detach the following items: 

  1. Torque:Exhaust manifold to cylinder head, nut,

    • Stage 1: 20Nm 
    • Stage 2: 20Nm 
  2. Torque:Exhaust manifold to cylinder head, bolt,

    • Stage 1: 20Nm 
    • Stage 2: 20Nm 
GLL1040268Courtesy of VOLVO CARS CORPORATION

Remove the marked part.