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Home >> Volvo >> 2017 >> S60 Cross Country >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Intake And Exhaust System - Removal, Replacement And Installation >> Turbocharger >> Turbocharger [2016, B5254T12, TF-80SC AWD] >> Removal

Turbocharger [2016, B5254T12, TF-80SC AWD]: Removal

NOTE:

Removal steps in this procedure may contain installation details. 

Battery, disconnection, refer to: BATTERY DISCONNECTING AND CONNECTING

Perform cooling system draining, charging and bleeding, refer to: COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING

Remove bevel gear, refer to: BEVEL GEAR

GLL155510Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that the inside of the pipe ends are clean and free of oil residue. 

GLL155732Courtesy of VOLVO CARS CORPORATION
GLL155505Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that the inside of the pipe ends are clean and free of oil residue. 

Torque:  M6, 10Nm

GLL155731Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that the inside of the pipe ends are clean and free of oil residue. 

GLL155733Courtesy of VOLVO CARS CORPORATION

Torque:  M6, 10Nm

GLL155734Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that the inside of the pipe ends are clean and free of oil residue. 

GLL155735Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that the inside of the pipe ends are clean and free of oil residue. 

GLL1035787Courtesy of VOLVO CARS CORPORATION

Torque:  M8, 24Nm

GLL1009369Courtesy of VOLVO CARS CORPORATION

Torque:  M8, 24Nm

GLL155737Courtesy of VOLVO CARS CORPORATION
GLL155738Courtesy of VOLVO CARS CORPORATION
NOTE:

Install all the bolts finger tight before final tightening. 

Torque:  Catalytic converter to turbocharger, 24Nm

GLL161129Courtesy of VOLVO CARS CORPORATION

Torque:  Coolant pipe to turbocharger, 38Nm

GLL161130Courtesy of VOLVO CARS CORPORATION
GLL161131Courtesy of VOLVO CARS CORPORATION

Install the following items: 

  1. Torque:  Oil pressure pipe to the turbocharger, 26Nm
  2. Torque:  Crankcase connection-turbocharger, 25Nm
GLL155739Courtesy of VOLVO CARS CORPORATION

Torque:  M6, 10Nm

GLL155740Courtesy of VOLVO CARS CORPORATION

Torque:  M8, 24Nm

GLL161132Courtesy of VOLVO CARS CORPORATION