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Home >> Volvo >> 2017 >> S60 Cross Country >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Intake And Exhaust System - Removal, Replacement And Installation >> Catalytic Converter >> Catalytic Converter [2017-2018, B4204T11, TG-81SC AWD] >> Removal

Catalytic Converter [2017-2018, B4204T11, TG-81SC AWD]: Removal

NOTE:

Removal steps in this procedure may contain installation details. 

GLL1032283Courtesy of VOLVO CARS CORPORATION

Loosen the screws.

Remove the marked part.

GLL1010814Courtesy of VOLVO CARS CORPORATION

Release the locks.

Disconnect the connectors.

Remove the cable harness clips.

Follow instructions for lifting points body frame, refer to: JACKING POINTS BODY

GLL179669Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Loosen the clips.

Remove the marked part.

GLL1013629Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Remove the clip.

Remove the marked part.

GLL1041689Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  M8, 24Nm

Remove the marked part.

GLL1012483Courtesy of VOLVO CARS CORPORATION

Remove the marked part.

GLL1018292Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  M8, 24Nm

Remove the marked part.

GLL1038660Courtesy of VOLVO CARS CORPORATION

Remove the nuts.

Torque:  M8, 24Nm

GLL1005765Courtesy of VOLVO CARS CORPORATION

Remove the nuts.

Torque:  M8, 24Nm

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NOTE:

Use a new seal. 

Fold marked part aside.

GLL1021188Courtesy of VOLVO CARS CORPORATION
NOTE:

Use a new seal. 

Remove the marked part.

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CAUTION:

Note the position of the components before removal. 

NOTE:

This step requires the aid of another technician. 

Remove the screws.

Torque:Prop shaft, CV joint,

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Fold marked part aside.

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Remove the nuts.

Torque:  M6, 10Nm

Remove the marked part.

GLL1027724Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  M6, 10Nm

Remove the marked part.

GLL1027270Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  M8, 24Nm

Fold marked part aside.

GLL1036427Courtesy of VOLVO CARS CORPORATION

Torque:  Catalyst monitor sensor, 45Nm

Special Tool: 999 5543 Socket  

GLL1040372Courtesy of VOLVO CARS CORPORATION

Torque:  Catalyst monitor sensor, 45Nm

Special Tool: 999 5543  

GLL1028157Courtesy of VOLVO CARS CORPORATION

Remove the nuts.

Torque:  M8, 24Nm

GLL1013015Courtesy of VOLVO CARS CORPORATION

Loosen the screws.

Torque:  Clamp catalytic converter, 20Nm

GLL1027757Courtesy of VOLVO CARS CORPORATION

HINT: It may be necessary to twist or turn the component. 

GLL1016930Courtesy of VOLVO CARS CORPORATION
NOTE:

Make sure to follow the sequence indicated. 

NOTE:

Make sure that the mating faces are clean and free of foreign material.