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Home >> Volvo >> 2017 >> S60 Cross Country >> Repair and Diagnosis >> Engine Mechanical >> Timing Belt >> Engine - Removal, Replacement And Installation >> Front SUBFRAME, Service Position >> Front SUBFRAME, Service Position [2017, B4204T11 | 2018, B4204T11, TG-81SC AWD] >> Removal

Front SUBFRAME, Service Position [2017, B4204T11 | 2018, B4204T11, TG-81SC AWD]: Removal

NOTE:

Removal steps in this procedure may contain installation details. 

GLL1032044Courtesy of VOLVO CARS CORPORATION
WARNING:

Make sure that the ignition key is removed. 

CAUTION:

Make sure that the steering column lock is engaged. 

NOTE:

Make sure that the road wheels are in the straight ahead position. 

GLL171202Courtesy of VOLVO CARS CORPORATION
NOTE:

Make sure that a new component is installed. 

Torque:  steering column to steering gear (steering shaft joint), 25Nm

ALTERNATIVE 1 

GLL1024739Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that the tool fits. 

If that is not the case, follow the instructions below.

On both sides.

Special Tool: 999 7089  

WHEN NECESSARY, CARRY OUT THE FOLLOWING INSTRUCTION. 

ALTERNATIVE 2 

GLL1033758Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Remove the marked part.

Torque:  M10, 50Nm

GLL1031838Courtesy of VOLVO CARS CORPORATION

Clean the marked area.

GLL1011108Courtesy of VOLVO CARS CORPORATION
CAUTION:

Note the position of the component before removal. 

Mark using a pen

Remove the front wheels, refer to: WHEELS

GLL1036899Courtesy of VOLVO CARS CORPORATION

Loosen the screws.

Torque:  M6, 10Nm

GLL174221Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that the ball joint ball does not rotate. 

On both sides.

Torque:  Front stabilizer bar link to stabilizer bar, 70Nm

GLL176889Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that the ball joint ball does not rotate. 

Loosen the nut.

On both sides.

Torque:  Tie rod end to wheel knuckle, 80Nm

GLL1027627Courtesy of VOLVO CARS CORPORATION

On both sides.

Special Tool: 951 2945 

GLL170308Courtesy of VOLVO CARS CORPORATION

Remove the screw.

On both sides.

Torque:  Brake caliper in steering arm, front, 120Nm

GLL160059Courtesy of VOLVO CARS CORPORATION

Special Tool: 999 7310 

On both sides.

GLL155558Courtesy of VOLVO CARS CORPORATION

Special Tool: 999 7076  

On both sides.

GLL1010422Courtesy of VOLVO CARS CORPORATION

Loosen the clips.

Loosen the screws.

GLL154617Courtesy of VOLVO CARS CORPORATION

Loosen the screws.

Loosen the clips.

GLL1031591Courtesy of VOLVO CARS CORPORATION
  1. Torque:Lower torque rod rear right, to subframe,

    • Stage 1: 90Nm 
    • Stage 2: 80° 
  2. Torque:  Lower torque rod bracket to transmission housing, 60Nm
GLL1039038Courtesy of VOLVO CARS CORPORATION

Loosen the screws.

Torque:  M6, 10Nm

GLL1016345Courtesy of VOLVO CARS CORPORATION

Loosen the clips.

Release the connector catches.

Disconnect the connectors.

VEHICLES WITH ELECTRIC POWER STEERING PUMP 

Remove casing bumper front, refer to: COVER BUMPER FRONT

GLL1022696Courtesy of VOLVO CARS CORPORATION

Disconnect the connector.

GLL1004122Courtesy of VOLVO CARS CORPORATION

Remove the screw.

GLL1030207Courtesy of VOLVO CARS CORPORATION
WARNING:

Be prepared to collect escaping fluid. 

CAUTION:

Make sure that all openings are sealed. 

NOTE:

Use new seals. 

Remove the screw.

Torque:  Pressure line to steering gear, 24Nm

GLL1031544Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  M6, 10Nm

GLL1003465Courtesy of VOLVO CARS CORPORATION
NOTE:

Make sure that the component is suspended in a proper way. 

Remove the screws.

  1. Torque:  M8, 24Nm
  2. Torque:  M10, 50Nm

ALL VEHICLES 

GLL1014717Courtesy of VOLVO CARS CORPORATION
GLL156068Courtesy of VOLVO CARS CORPORATION

Special Tool: 951 2951  

GLL1005346Courtesy of VOLVO CARS CORPORATION
  1. Torque:  M10, 50Nm
  2. Torque:Subframe to chassis (Rear screws),

    • Stage 1: 150Nm 
    • Stage 2: 90° 
  3. Torque:Subframe to chassis (Front screws),

    • Stage 1: 150Nm 
    • Stage 2: 90°