LEMON Manuals: Even more car manuals for everyone
Home >> Volvo >> 2017 >> S60 Cross Country >> Repair and Diagnosis >> Engine Mechanical >> Timing Belt >> Engine - Removal, Replacement And Installation >> Front SUBFRAME, Service Position >> Front SUBFRAME, Service Position [2016, B5254T12] >> Removal

Front SUBFRAME, Service Position [2016, B5254T12]: Removal

NOTE:

Removal steps in this procedure may contain installation details. 

GLL1032044Courtesy of VOLVO CARS CORPORATION
WARNING:

Make sure that the ignition key is removed. 

CAUTION:

Make sure that the steering column lock is engaged. 

NOTE:

Make sure that the road wheels are in the straight ahead position. 

GLL171202Courtesy of VOLVO CARS CORPORATION
NOTE:

Make sure that a new component is installed. 

Torque:  steering column to steering gear (steering shaft joint), 25Nm

ALTERNATIVE 1 

GLL1024739Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that the tool fits. 

If that is not the case, follow the instructions below.

On both sides.

Special Tool: 999 7089  

WHEN NECESSARY, CARRY OUT THE FOLLOWING INSTRUCTION. 

ALTERNATIVE 2 

GLL1033758Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Remove the marked part.

Torque:  M10, 50Nm

GLL1031838Courtesy of VOLVO CARS CORPORATION

Clean the marked area.

GLL1011108Courtesy of VOLVO CARS CORPORATION
CAUTION:

Note the position of the component before removal. 

Mark using a pen

Remove the wheel, refer to: WHEELS

Remove collision member, refer to: COLLISION MEMBER

VEHICLES WITH ELECTRIC POWER STEERING PUMP 

GLL161866Courtesy of VOLVO CARS CORPORATION

Loosen the screws.

Loosen the nuts.

GLL1041592Courtesy of VOLVO CARS CORPORATION
WARNING:

Be prepared to collect escaping fluid. 

CAUTION:

Make sure that all openings are sealed. 

GLL179698Courtesy of VOLVO CARS CORPORATION

Release the connector catches.

Disconnect the connectors.

GLL1017654Courtesy of VOLVO CARS CORPORATION
NOTE:

Orientation view 

GLL1004316Courtesy of VOLVO CARS CORPORATION
WARNING:

Be prepared to collect escaping fluid. 

NOTE:

Make sure that the mating faces are clean and free of foreign material. 

Special Tool: 999 7242  

VEHICLES WITH MECHANICAL POWER STEERING PUMP 

GLL1025102Courtesy of VOLVO CARS CORPORATION
GLL1007949Courtesy of VOLVO CARS CORPORATION
WARNING:

Be prepared to collect escaping fluid. 

CAUTION:

Make sure that all openings are sealed. 

Disconnect the connector.

Loosen the screws.

Torque:  M6, 10Nm

GLL1017654Courtesy of VOLVO CARS CORPORATION
NOTE:

Orientation view 

GLL1004316Courtesy of VOLVO CARS CORPORATION
WARNING:

Be prepared to collect escaping fluid. 

NOTE:

Make sure that the mating faces are clean and free of foreign material. 

Special Tool: 999 7242 , 

GLL1006763Courtesy of VOLVO CARS CORPORATION
GLL1036899Courtesy of VOLVO CARS CORPORATION

Loosen the screws.

Torque:  M6, 10Nm

GLL174221Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that the ball joint ball does not rotate. 

On both sides.

Torque:  Front stabilizer bar link to stabilizer bar, 70Nm

GLL176889Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that the ball joint ball does not rotate. 

Loosen the nut.

On both sides.

Torque:  Tie rod end to wheel knuckle, 80Nm

GLL1027627Courtesy of VOLVO CARS CORPORATION

On both sides.

Special Tool: 951 2945  

GLL170308Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  Brake caliper in steering arm, front, 120Nm

On both sides.

GLL160059Courtesy of VOLVO CARS CORPORATION

Special Tool: 999 7310  

On both sides.

GLL155558Courtesy of VOLVO CARS CORPORATION

Special Tool: 999 7076 

On both sides.

GLL1031591Courtesy of VOLVO CARS CORPORATION
  1. Torque:  Lower torque rod, 110Nm
  2. Torque:  M10, 50Nm

Loosen the screws.

GLL1039253Courtesy of VOLVO CARS CORPORATION
  1. Release the connector's catch.
  2. Disconnect the connector.
  3. Loosen the clip.
GLL1022696Courtesy of VOLVO CARS CORPORATION

Disconnect the connector.

GLL1040932Courtesy of VOLVO CARS CORPORATION

Remove the fasteners.

GLL1014717Courtesy of VOLVO CARS CORPORATION
GLL156068Courtesy of VOLVO CARS CORPORATION

Special Tool: 951 2951 

GLL1005346Courtesy of VOLVO CARS CORPORATION
  1. Torque:  M10, 50Nm
  2. Torque:Subframe to chassis (Rear screws),

    • Stage 1: 150Nm 
    • Stage 2: 90 ° 
  3. Torque:Subframe to chassis (Front screws),

    • Stage 1: 150Nm 
    • Stage 2: 90°