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Home >> Volvo >> 2017 >> S60 Cross Country >> Repair and Diagnosis >> Engine Mechanical >> Timing Belt >> Engine - Removal, Replacement And Installation >> Engine >> Engine [2017-2018, B4204T11, TG-81SC AWD] >> Removal

Engine [2017-2018, B4204T11, TG-81SC AWD]: Removal

NOTE:

Removal steps in this procedure may contain installation details. 

GLL1039311Courtesy of VOLVO CARS CORPORATION

Remove the following items: 

GLL153581Courtesy of VOLVO CARS CORPORATION

Loosen the screws.

Torque:  M6, 10Nm

GLL1007314Courtesy of VOLVO CARS CORPORATION

Release the lock.

Remove the hose.

GLL1007207Courtesy of VOLVO CARS CORPORATION

Loosen the hose clamp.

Remove the hose.

GLL1019321Courtesy of VOLVO CARS CORPORATION
GLL1033674Courtesy of VOLVO CARS CORPORATION

Remove the nut.

Torque:  M8, 24Nm

Loosen the clip.

GLL1032639Courtesy of VOLVO CARS CORPORATION

Release the connector catches.

Disconnect the connectors.

GLL1014661Courtesy of VOLVO CARS CORPORATION

Remove the nut.

Torque:  M8, 24Nm

GLL1034493Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  M6, 10Nm

GLL1020648Courtesy of VOLVO CARS CORPORATION

Release the lock.

GLL1036561Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  M6, 10Nm

GLL172920Courtesy of VOLVO CARS CORPORATION

Remove the nut.

Torque:  M6, 10Nm

GLL1009613Courtesy of VOLVO CARS CORPORATION

Remove the nut.

Torque:  M8, 24Nm

Loosen the clip.

GLL1005649Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  M6, 10Nm

GLL166750Courtesy of VOLVO CARS CORPORATION

Release the gearshift cable.

Remove the following items: 

GLL1006413Courtesy of VOLVO CARS CORPORATION
  1. Torque:  Lower torque rod, 110Nm
  2. Torque:  Lower torque rod bracket to transmission housing, 60Nm
GLL1022274Courtesy of VOLVO CARS CORPORATION

Torque:  Lower torque rod rear right, to Engine mount bracket, 110Nm

Perform cooling system draining, charging and bleeding, refer to: COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING

Remove the engine cooling fan, refer to: ENGINE COOLING FAN

GLL1001635Courtesy of VOLVO CARS CORPORATION

Special Tool: 999 5474 

GLL1034901Courtesy of VOLVO CARS CORPORATION
WARNING:

Be prepared to collect escaping fluid. 

Release the locks.

Undo the hoses from the connections.

GLL1009354Courtesy of VOLVO CARS CORPORATION
WARNING:

Be prepared to collect escaping fluid. 

Release the lock.

Remove the hose.

Loosen the clip.

GLL1010986Courtesy of VOLVO CARS CORPORATION
WARNING:

Be prepared to collect escaping fluid. 

Loosen the hose clamp.

Remove the hose.

GLL1011831Courtesy of VOLVO CARS CORPORATION
WARNING:

Be prepared to collect escaping fluid. 

Release the lock.

Remove the hose.

GLL1011730Courtesy of VOLVO CARS CORPORATION

Loosen the hose clamp.

Remove the hose.

GLL1012144Courtesy of VOLVO CARS CORPORATION
WARNING:

Be prepared to collect escaping fluid. 

Release the lock.

Remove the hose.

GLL1038971Courtesy of VOLVO CARS CORPORATION

Loosen the hose clamp.

Remove the hose.

GLL1008319Courtesy of VOLVO CARS CORPORATION

Loosen the hose clamp.

Remove the hose.

GLL1011225Courtesy of VOLVO CARS CORPORATION

Remove the clips.

GLL1009673Courtesy of VOLVO CARS CORPORATION

Release the lock.

Disconnect the connector.

Remove the upper torque rod, refer to: UPPER TORQUE ROD  

GLL1011237Courtesy of VOLVO CARS CORPORATION
WARNING:

Be prepared to collect escaping fluid. 

Release the lock.

Remove the hose.

GLL1015654Courtesy of VOLVO CARS CORPORATION

Release the connector catches.

Disconnect the connectors.

GLL1006468Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  M8, 24Nm

GLL1034855Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  M6, 10Nm

Remove the nut.

See information about safety information gasoline-fuel system, refer to: SAFETY INFORMATION GASOLINE - FUEL SYSTEM

GLL1014152Courtesy of VOLVO CARS CORPORATION
WARNING:

Be prepared to collect escaping fluid. 

Loosen the clips.

Release the locks.

Undo the hoses from the connections.

GLL1012952Courtesy of VOLVO CARS CORPORATION

Special Tool: 999 7503  

Torque:  M10, 50Nm

GLL1017408Courtesy of VOLVO CARS CORPORATION

Special Tool: 999 2810   and Special Tool: 999 5185  

Use:  Engine lift

Remove the following items: 

GLL1039203Courtesy of VOLVO CARS CORPORATION
WARNING:

This step requires the aid of another technician. 

NOTE:

Make sure that no components catch.