LEMON Manuals: Even more car manuals for everyone
Home >> Volvo >> 2017 >> S60 Cross Country >> Repair and Diagnosis >> Accessories & Equipment >> Headlights >> Lighting - Cleaning, Inspection And Adjustment >> Headlamp Leak Test >> Headlamp Leak Test [2016-2018]

Headlamp Leak Test [2016-2018]

NOTE: For information on Volvo color coded illustrations, refer to: IMAGES
SPECIAL TOOLS

GLL160051Courtesy of VOLVO CARS CORPORATION
951 2985 Measuring tools 
Tool number:  951 2985
Tool description:  Measuring tools
Tool boards:  20
GLL1040439Courtesy of VOLVO CARS CORPORATION
951 2775 Cylinder leak tester 
Tool number:  951 2775
Tool description:  Cylinder leak tester
Tool boards:  21
Materials 
Designation  Part number 
Butyl tape 1161783

REMOVAL 

Remove the headlamp, refer to: HEADLAMPS

CHECK 

GLL1039283Courtesy of VOLVO CARS CORPORATION

HINT: The number of components indicated in the graphic may vary depending on the vehicle's equipment level or for other reasons. 

Make sure to seal all vent openings.

GLL1027968Courtesy of VOLVO CARS CORPORATION
GLL1007658Courtesy of VOLVO CARS CORPORATION

Use:  Butyl tape, 1161783

Remove the hose.

GLL1039258Courtesy of VOLVO CARS CORPORATION

Use:  Butyl tape, 1161783

GLL1002676Courtesy of VOLVO CARS CORPORATION

Special Tool: 951 2985   and Special Tool: 951 2775  

GLL1015860Courtesy of VOLVO CARS CORPORATION

Start the pressure measuring tool. Check that the reading of the tool is 0 bar.

GLL1022622Courtesy of VOLVO CARS CORPORATION

Adjust the pressure to maximum 40 mbar.

GLL1016818Courtesy of VOLVO CARS CORPORATION

Close the valve and wait for 30 seconds. If the pressure does not drop below 20 mbar, the headlamp is considered to have no leaks.

INSTALLATION 

To install, reverse the removal procedure.