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Home >> Volvo >> 2016 >> XC90 T8 R-Design >> Repair and Diagnosis (Single Page) >> Engine Mechanical >> Intake And Exhaust System - Removal, Replacement And Installation >> Catalytic Converter >> Catalytic Converter [2016-2020, B4204T23, TG-81SC | 2020, B4204T28; B4204T39, TG-81SD] >> Removal

Catalytic Converter [2016-2020, B4204T23, TG-81SC | 2020, B4204T28; B4204T39, TG-81SD]: Removal

NOTE:

Removal steps in this procedure may contain installation details. 

Remove the following items: 

Follow instructions for lifting points body frame, refer to: JACKING POINTS BODY

GLL1012418Courtesy of VOLVO CARS CORPORATION

Remove the screws.

  1. Torque:  M8, 24Nm
  2. Torque:  M10, 50Nm
GLL1006577Courtesy of VOLVO CARS CORPORATION
NOTE:

Use a new seal. 

Remove the nuts.

Torque:  M8, 24Nm

GLL1039469Courtesy of VOLVO CARS CORPORATION

Remove the nuts.

Torque:  M8, 24Nm

GLL1017683Courtesy of VOLVO CARS CORPORATION

Remove the marked detail/details.

GLL1035806Courtesy of VOLVO CARS CORPORATION
NOTE:

Use a new seal. 

Remove the marked part.

VEHICLES WITH BYPASS VALVE 

GLL1006601Courtesy of VOLVO CARS CORPORATION
NOTE:

The image content (components etc.) may vary depending on equipment level or for other reasons. 

Remove the screws.

Torque:  M5, 5Nm

Fold marked part aside.

ALL VEHICLES 

GLL1027270Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  M8, 24Nm

Fold marked part aside.

GLL1040048Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Loosen the clips.

GLL1012732Courtesy of VOLVO CARS CORPORATION

Remove the nuts.

Torque:  M8, 24Nm

GLL1013015Courtesy of VOLVO CARS CORPORATION
NOTE:

Make sure that a new component is installed. 

Loosen the screws.

Torque:  Clamp catalytic converter, 20Nm

Remove the marked part.

GLL1027757Courtesy of VOLVO CARS CORPORATION

HINT: It may be necessary to twist or turn the component. 

GLL1016930Courtesy of VOLVO CARS CORPORATION
NOTE:

Make sure to follow the sequence indicated. 

NOTE:

Make sure that the mating faces are clean and free of foreign material. 

Remove the marked part.

HINT: It may be necessary to twist or turn the component.