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Home >> Volvo >> 2016 >> XC90 T8 R-Design >> Repair and Diagnosis (Single Page) >> Engine Mechanical >> Cooling System (Mechanical) >> Cooling System - Removal, Replacement And Installation >> Charge Air Cooler >> Charge Air Cooler [2016-2020, B4204T23; B4204T27 | 2016-2020, B4204T28 | 2020, B4204T39] >> Removal And Installation

Removal And Installation

REMOVAL 

NOTE:

Removal steps in this procedure may contain installation details. 

See information about lifting points body, refer to: JACKING POINTS BODY

Remove casing bumper front, refer to: COVER BUMPER FRONT

GLL1021265Courtesy of VOLVO CARS CORPORATION

Remove the clips.

GLL1020774Courtesy of VOLVO CARS CORPORATION

On both sides.

Fold marked part aside.

GLL1035786Courtesy of VOLVO CARS CORPORATION

Release the locks.

Release the catches.

Remove the marked part.

GLL1015876Courtesy of VOLVO CARS CORPORATION

Use a cable tie

GLL1020372Courtesy of VOLVO CARS CORPORATION

Tighten the cable tie.

GLL1023130Courtesy of VOLVO CARS CORPORATION

Tighten the cable tie.

GLL1034973Courtesy of VOLVO CARS CORPORATION

Disconnect the connector.

GLL1030144Courtesy of VOLVO CARS CORPORATION

Remove the nuts.

Torque:  M5, 5Nm

Remove the marked part.

GLL1007745Courtesy of VOLVO CARS CORPORATION

Release the catches.

Release the locks.

Remove the marked part.

GLL1030809Courtesy of VOLVO CARS CORPORATION

Release the lock.

Undo the hose from the connection.

Fold marked part aside.

GLL1009651Courtesy of VOLVO CARS CORPORATION
NOTE:

Make sure that the mating faces are clean and free of foreign material. 

NOTE:

Make sure that the seal is correctly located. 

GLL1000902Courtesy of VOLVO CARS CORPORATION

Release the lock.

Undo the hose from the connection.

Fold marked part aside.

GLL1009651Courtesy of VOLVO CARS CORPORATION
NOTE:

Make sure that the mating faces are clean and free of foreign material. 

NOTE:

Make sure that the seal is correctly located. 

GLL1022090Courtesy of VOLVO CARS CORPORATION

On both sides.

Remove the screws.

Torque:  Charge air cooler console, to collision member, 20Nm

GLL1022304Courtesy of VOLVO CARS CORPORATION

Release the lock.

GLL1027798Courtesy of VOLVO CARS CORPORATION

Release the catch.

Remove the marked part.

GLL1013676Courtesy of VOLVO CARS CORPORATION

TRANSFERRING COMPONENTS 

GLL1029339Courtesy of VOLVO CARS CORPORATION

Loosen the clip.

Remove the marked part.

GLL1037644Courtesy of VOLVO CARS CORPORATION

On both sides.

GLL1008195Courtesy of VOLVO CARS CORPORATION

INSTALLATION 

To install, reverse the removal procedure.

GLL1018897Courtesy of VOLVO CARS CORPORATION