LEMON Manuals: Even more car manuals for everyone
Home >> Volvo >> 2016 >> XC90 T8 R-Design >> Repair and Diagnosis (Single Page) >> Engine Mechanical >> Cooling System (Mechanical) >> Cooling System - Removal, Replacement And Installation >> Auxiliary Water Pump >> Auxiliary Water Pump [2016-2020, B4204T23; B4204T27, TG-81SC; TG-81SC AWD] >> Removal And Installation

Removal And Installation

REMOVAL 

NOTE:

Removal steps in this procedure may contain installation details. 

GLL1035395Courtesy of VOLVO CARS CORPORATION
NOTE:

Orientation view 

Remove the following items: 

GLL1035810Courtesy of VOLVO CARS CORPORATION
NOTE:

Make sure that the seal is correctly located. 

Remove the marked part.

GLL1024908Courtesy of VOLVO CARS CORPORATION
GLL1018377Courtesy of VOLVO CARS CORPORATION

Release the locks.

Remove the part carefully

GLL1017486Courtesy of VOLVO CARS CORPORATION

Release the catches.

Fold marked part aside.

GLL1002596Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  M6, 10Nm

GLL1028700Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Remove the marked part.

Torque:  M6, 10Nm

GLL1019385Courtesy of VOLVO CARS CORPORATION

VEHICLES WITH BYPASS VALVE 

CAUTION:

Note the position of the components before removal. 

GLL1026020Courtesy of VOLVO CARS CORPORATION

Remove the clip.

Disconnect the connectors.

Fold marked part aside.

GLL1001691Courtesy of VOLVO CARS CORPORATION
NOTE:

Use suitable paper to absorb any escaping fluid. 

Loosen the hose clamp.

Undo the hose from the connection.

Fold marked part aside.

GLL1007644Courtesy of VOLVO CARS CORPORATION
NOTE:

Use suitable paper to absorb any escaping fluid. 

Loosen the hose clamp.

Undo the hose from the connection.

Fold marked part aside.

GLL1014823Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  M5, 5Nm

GLL1032712Courtesy of VOLVO CARS CORPORATION

Fold marked part aside.

VEHICLES WITHOUT BYPASS VALVE 

CAUTION:

Note the position of the components before removal. 

GLL1041207Courtesy of VOLVO CARS CORPORATION

Remove the clip.

Disconnect the connectors.

Fold marked part aside.

GLL1014593Courtesy of VOLVO CARS CORPORATION
NOTE:

Use suitable paper to absorb any escaping fluid. 

Loosen the hose clamp.

Undo the hose from the connection.

Fold marked part aside.

GLL1033080Courtesy of VOLVO CARS CORPORATION
NOTE:

Use suitable paper to absorb any escaping fluid. 

Loosen the hose clamp.

Undo the hose from the connection.

Fold marked part aside.

ALL VEHICLES 

GLL1011517Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  M6, 10Nm

GLL1033141Courtesy of VOLVO CARS CORPORATION
NOTE:

Use suitable paper to absorb any escaping fluid. 

Remove the marked part.

GLL1017783Courtesy of VOLVO CARS CORPORATION

INSTALLATION 

To install, reverse the removal procedure.

CHECK 

Post-fill the cooling system if necessary.

Fill the engine cooling system with Volvo Original Coolant.