Front SUBFRAME, Service Position [2016-2019, B4204T28 | 2020, B4204T28; B4204T39, TG-81SD]: Removal

NOTE:

Removal steps in this procedure may contain installation details.

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Fold the carpet aside.

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NOTE:

Make sure that the road wheels are in the straight ahead position.

Remove the screw.

Torque: M8, 24Nm

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Release the catches.

Use: Strip clamp, 983750

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Remove the marked part.

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Remove the clips.

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On both sides.

Fold marked part aside.

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Release the locks.

Release the catches.

Remove the marked part.

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NOTE:

Orientation view

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Use a cable tie

Use: Cable tie, 750 mm, 988734

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Use a cable tie

Use: Cable tie, 750 mm, 988734

Remove the front wheels, refer to: WHEELS

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Remove the screws.

Remove the clips.

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Remove the screws.

Remove the clip.

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Remove the nuts.

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Remove the marked part.

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Remove the screw.

Remove the marked part.

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On both sides.

Remove the nut.

Torque: Tie rod end to wheel knuckle, 100Nm

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Refer to: Special Tool: 951 2923

Remove the marked part.

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Refer to: Special Tool: 999 7622

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CAUTION:

Make sure to place the component as the graphic shows.

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CAUTION:

Take extra care not to damage the seal.

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CAUTION:

Only use the specified special tool.

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If necessary

Use: Brass drift

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On both sides.

Remove the nut.

Torque: Front stabilizer bar link to stabilizer bar, 90Nm

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On both sides.

Remove the screw.

Torque:Shock Absorber Fork to Front Lower Control Arm,

Stage 1: 140 Nm
Stage 2: 180 °

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On both sides.

Lift the marked component up

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CAUTION:

Make sure to place the component as the graphic shows.

On both sides.

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On both sides.

Remove the screws.

Torque: Wheel knuckle bracket, to wheel knuckle, 110Nm

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Remove the screws.

Remove the clips.

Remove the marked part.

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Remove the screw.

Torque: Lower torque rod rear right, to Engine mount bracket, 110Nm

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Remove the screw.

Torque: Lower torque rod rear left, to transmission bracket, 110Nm

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Remove the marked part.

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Remove the screws.

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Remove the screws.

Remove the clips.

Remove the marked part.

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Loosen the clips.

Fold marked part aside.

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Torque: M6, 10Nm

Remove the screw.

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Remove the screws.

Torque: M8, 24Nm

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Remove the screw.

Torque: M8, 24Nm

APPLIES TO THE RIGHT-HAND SIDE

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CAUTION:

Make sure that the tool fits.

Refer to: Special Tool: 999 7683

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CAUTION:

Note the placing of the tool.

APPLIES TO THE LEFT-HAND SIDE:

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CAUTION:

Make sure that the tool fits.

Refer to: Special Tool: 999 7536

ON BOTH SIDES.

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Remove the screws.

Loosen the component indicated. Do not remove it.

Torque:Collision member to subframe,

Stage 1: 25 Nm
Stage 2: 180 °

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Remove the screws.

Torque:Subframe to chassis (Front screws),

Stage 1: 140 Nm
Stage 2: 270 °

VEHICLES EARLY VERSION

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Remove the screws.

Torque: M8, 24Nm

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Remove the screws.

Remove the marked part.

Torque: M10, 50Nm

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Loosen the clips.

Remove the marked part.

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Refer to: Special Tool: 951 2951

Remove the screws.

Torque:Subframe to chassis (Rear screws),

Stage 1: 140 Nm
Stage 2: 150 °

VEHICLES LATE VERSION

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Refer to: Special Tool: 951 2951

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Remove the screws.

Torque: M8, 24Nm
Torque: M10, 50Nm

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Remove the screws.

Loosen the clips.
Torque:Subframe to chassis (Rear screws),
- Stage 1: 140 Nm
- Stage 2: 150 °

ALTERNATIVE 1

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CAUTION:

Ensure that the cable/cables are not damaged.

Remove the screw.

Remove the marked part.

On both sides.

Torque: M6, 10Nm

ALTERNATIVE 2

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CAUTION:

Ensure that the cable/cables are not damaged.

Remove the screw.

Remove the marked part.

On both sides.

Torque: M6, 10Nm

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NOTE:

Make sure that no components catch.

Remove the part carefully

Lower the component somewhat.

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Loosen the clips.

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Remove the screw.

Torque: M6, 10Nm

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Remove the screw.

Loosen the clip.

Remove the marked part.

Torque: M8, 24Nm

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Remove the screws.

Remove the marked part.

Torque: M5, 5Nm

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Disconnect the connectors.

Remove the cable harness clips.

VEHICLES WITH AIR SUSPENSION

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Remove the cable harness clips.

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NOTE:

Make sure that no components catch.

Lower to suitable height.