Crank Mechanism, Assembling [2016-2020, B4204T23; B4204T27 | 2016-2020, B4204T28 | 2020, B4204T39]: Installation

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Install the marked component.

Tighten the bolts.

Torque: M7, 17Nm

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CAUTION:

Make sure that the mating faces are clean and free of foreign material.

CAUTION:

Take extra care not to damage the mating faces.

Use: Abrasive cloth, 9511024
Use: Isopropanol,

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CAUTION:

Make sure that the mating faces are clean and free of foreign material.

Use: Isopropanol,

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Install the marked component.

Use: Engine oil,

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Install the marked component.

Use: Engine oil,

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CAUTION:

Take extra care when handling the component.

Install the marked component.

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NOTE:

The component must be installed within 5 minutes of applying the sealant.

Use: Chemical gasket, 1161771

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CAUTION:

Make sure that equal pressure is applied to the full length of the component.

NOTE:

The component must be installed within 5 minutes of applying the sealant.

Install the marked component.

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NOTE:

Make sure to follow the sequence indicated.

Install the screws.

Torque: Intermediate section for engine block step 1, 20Nm

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NOTE:

Make sure to follow the sequence indicated.

Torque: Intermediate section for engine block step 2, 40Nm

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NOTE:

Make sure to follow the sequence indicated.

Install the screws.

Torque: Intermediate section for engine block step 3, 25Nm

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NOTE:

Make sure to follow the sequence indicated.

Torque: Intermediate section for engine block step 4, 90Degree

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CAUTION:

Make sure that the area around the component is clean and free of foreign material.

Use: Isopropanol,

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Install the marked component.

Install the screw.

Torque: M6, 10Nm

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Install the marked component.

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Install the screws.

Torque: M7, 17Nm

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Refer to: Special Tool: 999 7532

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Use: Engine oil,

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Install the marked component.

Install the screws.

Torque: M6, 10Nm

Remove the Special Tool.

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Use: Plastic mallet

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WARNING:

Make sure that new bolts are installed.

Install the marked component.

Tighten the bolts.

Use hands only.

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Remove the marked part.

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Place the component where indicated in the graphic.

Use: Screw

Torque: M7, 17Nm

Refer to: Special Tool: 999 7432

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CAUTION:

Make sure to zero the dial indicator gauge before each measurement.

NOTE:

Make sure that the component reaches its end position.

Use: Plastic mallet

Refer to: Special Tool: 999 9696 , and Special Tool: 981 3134

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Use: Plastic mallet

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CAUTION:

Make sure that new bolts are installed.

NOTE:

Make sure to follow the sequence indicated.

Tighten the bolts.

Torque:Balance shaft assembly, to Cylinder block

Stage 1: 8Nm
Stage 2: 210 °

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Install the marked component.

Install the screw.

Torque: M7, 17Nm

Courtesy of VOLVO CARS CORPORATION

CAUTION:

Make sure that the mating faces are clean and free of foreign material.

NOTE:

The component must be installed within 5 minutes of applying the sealant.

Use: Abrasive cloth, 9511024

Use: Isopropanol,

Use: Chemical gasket, 1161771

Courtesy of VOLVO CARS CORPORATION

NOTE:

Make sure to follow the sequence indicated.

Install the marked component.

Install the screws.

Torque: M6, 10Nm

Courtesy of VOLVO CARS CORPORATION

Install the marked component.

Refer to: Special Tool: 999 7499

Torque: Oil filter, 25Nm

Courtesy of VOLVO CARS CORPORATION

Courtesy of VOLVO CARS CORPORATION

CAUTION:

Make sure that the mating faces are clean and free of foreign material.

Install the marked component.

Install the screws.

Torque: M7, 17Nm