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Home >> Volvo >> 2016 >> XC90 T8 R-Design >> Repair and Diagnosis (Single Page) >> Drivelines & Axles >> Wheel Hubs >> Rear Suspension - Removal, Replacement And Installation >> Rear Suspension, Service Position >> Rear Suspension, Service Position [2016-2020, B4204T23; B4204T27, TG-81SC AWD] >> Removal

Rear Suspension, Service Position [2016-2020, B4204T23; B4204T27, TG-81SC AWD]: Removal

NOTE:

Removal steps in this procedure may contain installation details. 

GLL1036742Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure to carefully follow the instruction. 

GLL1012794Courtesy of VOLVO CARS CORPORATION
NOTE:

Make sure that the selector lever is in the neutral (N) position. 

VEHICLES WITH AIR SUSPENSION 

Deactivate the Air suspension control in Settings, which is found in Center Console Display top view or by way of VIDA: Diagnostics/Components/ECU/SUM/Diagnostic sequences/Enable leveling control

Follow the instructions for working at the car lift, refer to: WORKING WITH A CAR LIFT

Empty air springs according to: Diagnostics/ Components/ ECU / SUM / Diagnostic Sequences / Deflating and filling air springs and reservoir

GLL1020025Courtesy of VOLVO CARS CORPORATION
NOTE:

Perform the procedure one side at a time. 

ALL VEHICLES 

Remove rear shock absorber, refer to: REAR SHOCK ABSORBER

GLL1033923Courtesy of VOLVO CARS CORPORATION

Remove the fasteners.

Remove the marked part.

GLL1029247Courtesy of VOLVO CARS CORPORATION

Disconnect the connectors.

Remove the cable harness clips.

GLL1042083Courtesy of VOLVO CARS CORPORATION

Remove the marked part.

GLL1012459Courtesy of VOLVO CARS CORPORATION
NOTE:

Make sure that the component is suspended in a proper way. 

Loosen the screws.

Torque:  Slide rail rear brake caliper, 28Nm

Repeat the steps when removing on opposite side.

GLL1038513Courtesy of VOLVO CARS CORPORATION

Remove the marked part.

On both sides.

Remove the propeller shaft, refer to: PROPELLER SHAFT

GLL1004514Courtesy of VOLVO CARS CORPORATION
CAUTION:

The number of connectors, cables and cable ties may vary depending on the vehicle specification. 

Disconnect the connectors.

Remove the cable harness clips.

VEHICLES WITH FUEL OPERATED AUXILIARY HEATER 

GLL1023785Courtesy of VOLVO CARS CORPORATION

Loosen the clips.

Remove the screw.

Torque:  M6, 10Nm

ALL VEHICLES 

GLL1036896Courtesy of VOLVO CARS CORPORATION
NOTE:

The screws may be difficult to access. 

Remove the screws.

Torque:  M5, 5Nm

Disconnect the connectors.

Remove the cable harness clips.

GLL1032844Courtesy of VOLVO CARS CORPORATION

Loosen the marked detail/details.

GLL1013609Courtesy of VOLVO CARS CORPORATION

Disconnect the connector.

Remove the cable harness clips.

VEHICLES WITH AIR SUSPENSION 

GLL1007562Courtesy of VOLVO CARS CORPORATION

Loosen the clips.

GLL1002131Courtesy of VOLVO CARS CORPORATION

Remove the clips.

Remove the marked part.

GLL1034782Courtesy of VOLVO CARS CORPORATION

Undo the hose from the connection.

Torque:  Air hose connector, to Connector with plastic threads, 3Nm

GLL1007013Courtesy of VOLVO CARS CORPORATION

Undo the hoses from the connections.

Torque:  Air hose connector, to Connector with metal thread, 5Nm

ALL VEHICLES 

GLL1039337Courtesy of VOLVO CARS CORPORATION
CAUTION:

Only use the specified special tool. 

Refer to: Special Tool: 951 2951  

GLL1010074Courtesy of VOLVO CARS CORPORATION

Loosen the clips.

GLL1014338Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that new bolts are installed. 

Remove the following items: 

  1. Torque:Subframe stabilizer bracket, to Body,

    • Stage 1: 50 Nm 
    • Stage 2: 90 ° 
  2. Torque:Subframe rear to body,

    • Stage 1: 140 Nm 
    • Stage 2: 180 ° 

On both sides.

GLL1041272Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that new bolts are installed. 

CAUTION:

Make sure that no components catch. 

Remove the screws.

Torque:Subframe rear to body,

Lower to suitable height.