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Home >> Volvo >> 2016 >> XC90 T8 R-Design >> Repair and Diagnosis (Single Page) >> Drivelines & Axles >> Differentials & Drive Axles >> Rear Axle, Drive Shafts - Removal, Replacement And Installation >> ERAD Transmission >> ERAD Transmission [2016-2019, B4204T28, TG-81SC | 2020, B4204T28; B4204T39, TG-81SD] >> Removal

ERAD Transmission [2016-2019, B4204T28, TG-81SC | 2020, B4204T28; B4204T39, TG-81SD]: Removal

Follow instructions for lifting points body frame, refer to: JACKING POINTS BODY

GLL1038564Courtesy of VOLVO CARS CORPORATION
WARNING:

Be prepared to collect escaping fluid. 

Remove the screw.

GLL1016647Courtesy of VOLVO CARS CORPORATION
CAUTION:

The fluid must be allowed to escape until a continuous flow changes into single drops. 

GLL1033622Courtesy of VOLVO CARS CORPORATION
NOTE:

Make sure that the component is clean and free of foreign material. 

Remove the swarf.

GLL1038564Courtesy of VOLVO CARS CORPORATION

Install the screw.

Torque:  ERAD Oil drain plug, 20Nm

Remove rear axle, electric erad, refer to: ELECTRIC REAR AXLE DRIVE ERAD  

GLL1009970Courtesy of VOLVO CARS CORPORATION

Refer to: Special Tool: 999 7689  

GLL1006860Courtesy of VOLVO CARS CORPORATION

Refer to: Special Tool: 999 2520  

GLL1026916Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Remove the cable harness clips.

Remove the marked part.

GLL1015940Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Lift the marked component up

GLL1007501Courtesy of VOLVO CARS CORPORATION

Disconnect the connector.

Remove the marked part.

GLL1037343Courtesy of VOLVO CARS CORPORATION

Fold marked part aside.

GLL1023747Courtesy of VOLVO CARS CORPORATION

Turn the engine

GLL1016981Courtesy of VOLVO CARS CORPORATION

Remove the screws.

GLL1024655Courtesy of VOLVO CARS CORPORATION
NOTE:

Make sure that locating studs remains in the timing gear casing. 

Remove the marked part.

Use:  Plastic mallet

GLL1014591Courtesy of VOLVO CARS CORPORATION

Old sealing.

GLL1018375Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that the wiring harness does not catch. 

NOTE:

Note the position of the component before removal. 

Remove the part carefully

Remove the marked part.

GLL1014058Courtesy of VOLVO CARS CORPORATION

Remove the marked part.

Use:  Plastic mallet

GLL1004043Courtesy of VOLVO CARS CORPORATION

Old sealing.

GLL1029704Courtesy of VOLVO CARS CORPORATION

Release the lock.

Remove the marked part.

Use:  Circlip pliers, internal

GLL1020929Courtesy of VOLVO CARS CORPORATION
NOTE:

Check the component. if any damage is shown, the whole complete ERAD is to be exchanged. 

NOTE:

Make sure that the component is clean and free of foreign material.