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Home >> Volvo >> 2016 >> XC90 T8 R-Design >> Repair and Diagnosis (Single Page) >> Drivelines & Axles >> Axle Shafts >> Rear Axle, Drive Shafts - Removal, Replacement And Installation >> Boot CV Joint Housing, Inner >> Boot CV Joint Housing, Inner [2016-2020, B4204T23, TG-81SC | 2016-2020, B4204T23; B4204T27, TG-81SC AWD | 2016-2019, B4204T28, TG-81SC | 2020, B4204T28; B4204T39, TG-81SD] >> Installation

Boot CV Joint Housing, Inner [2016-2020, B4204T23, TG-81SC | 2016-2020, B4204T23; B4204T27, TG-81SC AWD | 2016-2019, B4204T28, TG-81SC | 2020, B4204T28; B4204T39, TG-81SD]: Installation

GLL1009254Courtesy of VOLVO CARS CORPORATION

Install the marked component.

GLL1005801Courtesy of VOLVO CARS CORPORATION

Install the marked component.

GLL1028135Courtesy of VOLVO CARS CORPORATION
GLL1025119Courtesy of VOLVO CARS CORPORATION

Refer to: Special Tool: 999 7672  

Use:  Copper mallet

GLL1010610Courtesy of VOLVO CARS CORPORATION
NOTE:

Make sure that a new component is installed. 

Install the catch.

Use:  Circlip pliers, external

GLL1016245Courtesy of VOLVO CARS CORPORATION
GLL1007427Courtesy of VOLVO CARS CORPORATION
CAUTION:

Use all of the supplied lubricant equally on both sides. 

GLL1025324Courtesy of VOLVO CARS CORPORATION
CAUTION:

Observe caution when carrying out this step. 

Install the marked component.

GLL1008986Courtesy of VOLVO CARS CORPORATION

Install the marked component.

GLL1013345Courtesy of VOLVO CARS CORPORATION

Install the marked component.

GLL1035826Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that there is no grease between the boot and its mating faces. 

Refer to: Special Tool: 981 4201  

  1. Torque:  CV-joint boot clamp, large, 24Nm
  2. Torque:  CV-joint boot clamp, small, 17Nm

APPLIES TO THE LEFT-HAND SIDE: 

GLL1032904Courtesy of VOLVO CARS CORPORATION
NOTE:

Make sure that a new component is installed. 

Install the marked component.

ON BOTH SIDES. 

Install the following items: