Removal And Installation

SPECIAL TOOLS

Courtesy of VOLVO CARS CORPORATION	951 2940 Counterhold Tool number: 951 2940 Tool description: Counterhold Tool boards: 46
Courtesy of VOLVO CARS CORPORATION	999 7598 Puller Tool number: 999 7598 Tool description: Puller Tool boards: 40
Courtesy of VOLVO CARS CORPORATION	999 7599 Puller Tool number: 999 7599 Tool description: Puller Tool boards: 40
Courtesy of VOLVO CARS CORPORATION	999 5971 PLATE (FOR MAGNETIC STAND) Tool number: 999 5971 Tool description: PLATE (FOR MAGNETIC STAND) Tool boards:

REMOVAL

NOTE:

Removal steps in this procedure may contain installation details.

GLL1012794

Courtesy of VOLVO CARS CORPORATION

NOTE:

Make sure that the selector lever is in the neutral (N) position.

Remove muffler rear, refer to: MUFFLER REAR

GLL1027469

Courtesy of VOLVO CARS CORPORATION

NOTE:

Note the position of the component before removal.

NOTE:

This step requires the aid of another technician.

Remove the screws.

Torque:Prop shaft, CV joint

Stage 1: 10Nm
Stage 2: 25Nm

Refer to: Special Tool: 951 2940

GLL1005880

Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Lift the marked component up

Torque: M6, 10Nm

ALTERNATIVE 1

GLL1009373

Courtesy of VOLVO CARS CORPORATION

Tighten the bolts.

Refer to: Special Tool: 999 7598

ALTERNATIVE 2

GLL1045256

Courtesy of VOLVO CARS CORPORATION

Tighten the bolts.

Refer to: Special Tool: 999 7599

ALL VEHICLES

GLL1037904

Courtesy of VOLVO CARS CORPORATION

GLL1046568

Courtesy of VOLVO CARS CORPORATION

Tighten the bolts.

Refer to: Special Tool: 999 7598 , and Special Tool: 999 7599

GLL1018999

Courtesy of VOLVO CARS CORPORATION

NOTE:

Note the position of the component before removal.

NOTE:

This step requires the aid of another technician.

Remove the screws.

Refer to: Special Tool: 951 2940

Torque:Prop shaft, CV joint

Stage 1: 10Nm
Stage 2: 25Nm

GLL1029720

Courtesy of VOLVO CARS CORPORATION

Disconnect the connector.

GLL1044689

Courtesy of VOLVO CARS CORPORATION

Tighten the bolts.

Refer to: Special Tool: 999 7598 , and Special Tool: 999 7599

GLL1028613

Courtesy of VOLVO CARS CORPORATION

GLL1044689

Courtesy of VOLVO CARS CORPORATION

Tighten the bolts.

Refer to: Special Tool: 999 7598 , and Special Tool: 999 7599

GLL1026352

Courtesy of VOLVO CARS CORPORATION

NOTE:

Note the position of the component before removal.

GLL1010584

Courtesy of VOLVO CARS CORPORATION

NOTE:

Note the position of the component before removal.

GLL1025525

Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque: M8, 24Nm

GLL1039491

Courtesy of VOLVO CARS CORPORATION

NOTE:

This step requires the aid of another technician.

Remove the marked part.

TRANSFERRING COMPONENTS

GLL1010108

Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Loosen the marked detail/details.

Torque: M8, 24Nm

INSTALLATION

GLL1047819

Courtesy of VOLVO CARS CORPORATION

In case of damage, replace the cover.

GLL1043328

Courtesy of VOLVO CARS CORPORATION

Remove the marked part.

Use: Drift

Use: Plastic mallet

GLL1049810

Courtesy of VOLVO CARS CORPORATION

CAUTION:

Make sure that the surface is clean and free of foreign material.

GLL160967

Courtesy of VOLVO CARS CORPORATION