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Home >> Volvo >> 2016 >> XC90 T6 R-Design >> Repair and Diagnosis (Single Page) >> Engine Mechanical >> Intake And Exhaust System - Removal, Replacement And Installation >> Supercharger >> Supercharger [2016-2020, B4204T27] >> Removal And Installation

Removal And Installation

REMOVAL 

NOTE:

Removal steps in this procedure may contain installation details. 

Remove the auxiliary drive belt, reefer to: AUXILIARY DRIVE BELT

GLL1029415Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Remove the marked part.

Torque:  M8, 24Nm

GLL1036478Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  M8, 24Nm

GLL1019162Courtesy of VOLVO CARS CORPORATION

Loosen the clips.

Disconnect the connectors.

Fold marked part aside.

GLL1032435Courtesy of VOLVO CARS CORPORATION

Loosen the clip.

Fold marked part aside.

Remove the secondary bulkhead panel RH; refer to SECONDARY BULKHEAD PANEL RH .

GLL1028452Courtesy of VOLVO CARS CORPORATION

Loosen the clips.

Remove the screws.

Remove the marked part.

GLL1024974Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  M5, 5Nm

GLL1036230Courtesy of VOLVO CARS CORPORATION

Remove the marked part.

Remove right front wheel, refer to: WHEELS

GLL1022515Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Release the lock.

Torque:  M6, 10Nm

GLL1003713Courtesy of VOLVO CARS CORPORATION

Remove the part carefully

GLL1001540Courtesy of VOLVO CARS CORPORATION
CAUTION:

The number of connectors, cables and cable ties may vary depending on the vehicle specification. 

Disconnect the connectors.

GLL1030450Courtesy of VOLVO CARS CORPORATION

Disconnect the connectors.

GLL1002958Courtesy of VOLVO CARS CORPORATION

Undo the hose from the connection.

GLL1001556Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  M6, 10Nm

GLL1026259Courtesy of VOLVO CARS CORPORATION

Fold marked part aside.

GLL1008463Courtesy of VOLVO CARS CORPORATION

Loosen the hose clamp.

Undo the hose from the connection.

GLL1012320Courtesy of VOLVO CARS CORPORATION

Undo the hose from the connection.

Remove the air filter housing, refer to: AIR CLEANER HOUSING  

GLL1017030Courtesy of VOLVO CARS CORPORATION

Loosen the hose clamp.

Remove the marked part.

GLL1030187Courtesy of VOLVO CARS CORPORATION

Undo the hose from the connection.

GLL1018001Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  M6, 10Nm

GLL1013784Courtesy of VOLVO CARS CORPORATION
CAUTION:

Be extra careful when removing or installing this component. 

Undo the hoses from the connections.

GLL1015704Courtesy of VOLVO CARS CORPORATION

Remove the cable harness clips.

Fold marked part aside.

GLL1035107Courtesy of VOLVO CARS CORPORATION

Remove the screws.

GLL1022419Courtesy of VOLVO CARS CORPORATION

Remove the marked part.

TRANSFERRING COMPONENTS 

Perform compressor, transferring components, refer to: SUPER CHARGER, TRANSFERRING COMPONENTS

INSTALLATION 

GLL1041377Courtesy of VOLVO CARS CORPORATION
NOTE:

Make sure to turn the component until stop. 

GLL1026109Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure to place the component as the graphic shows. 

GLL1027920Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that the component is positioned correctly. 

Install the marked component.

GLL1035107Courtesy of VOLVO CARS CORPORATION
NOTE:

Only tighten the bolts finger tight at this stage. 

GLL1036478Courtesy of VOLVO CARS CORPORATION

Install the screws.

Torque:  M8, 24Nm

GLL1005167Courtesy of VOLVO CARS CORPORATION

Tighten the screw.

Torque:  M10, 50Nm

GLL1002661Courtesy of VOLVO CARS CORPORATION

Remove the screw.

GLL1025939Courtesy of VOLVO CARS CORPORATION
NOTE:

Only tighten the union nut finger tight at this stage. 

NOTE:

Make sure to turn the component until stop. 

Refer to: Special Tool: 999 7508 

GLL1002661Courtesy of VOLVO CARS CORPORATION

Install the screw.

Torque:  M7, 17Nm

To install, reverse the removal procedure.

Reset according to: Diagnostics / Components / Control Modules / Engine Control Module (ECM) / Diagnostic sequences / Resetting adoptions and wear counter for supercharger