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Home >> Volvo >> 2016 >> XC90 T6 R-Design >> Repair and Diagnosis (Single Page) >> Engine Mechanical >> Fuel System >> Fuel System - Removal, Replacement And Installation >> Fuel Pump >> Fuel Pump [2016-2020, B4204T23; B4204T27; B4204T28 | 2020, B4204T39] >> Removal

Fuel Pump [2016-2020, B4204T23; B4204T27; B4204T28 | 2020, B4204T39]: Removal

NOTE:

Removal steps in this procedure may contain installation details. 

See information about safety information fuel system, refer to: SAFETY INFORMATION FUEL SYSTEM

Perform depressurizing fuel system, refer to: FUEL SYSTEM PRESSURE RELEASE

Remove the air filter housing, refer to: AIR CLEANER HOUSING

GLL1017030Courtesy of VOLVO CARS CORPORATION

Loosen the hose clamp.

Remove the marked part.

GLL1038755Courtesy of VOLVO CARS CORPORATION

Loosen the screws.

Remove the marked part.

GLL1033011Courtesy of VOLVO CARS CORPORATION

Release the connector's catch.

Disconnect the connector.

GLL1006344Courtesy of VOLVO CARS CORPORATION
WARNING:

Be prepared to collect escaping fluid. 

Remove the following items: 

  1. Release the lock.
  2. Remove the marked part.
GLL1009452Courtesy of VOLVO CARS CORPORATION

Release the connector's catch.

Disconnect the connector.

GLL1038134Courtesy of VOLVO CARS CORPORATION

Release the connector's catch.

Disconnect the connector.

GLL1031566Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  M6, 10Nm

GLL1039670Courtesy of VOLVO CARS CORPORATION

Remove the hose.

GLL1030063Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  Crankcase ventilation non-return valve, to Cylinder head, 12Nm

GLL1003723Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that all openings are sealed. 

NOTE:

Make sure that a new component is installed. 

Refer to: Special Tool: 981 4198 

Torque:High-Pressure Fuel Line to Fuel Pump

GLL1024330Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Remove the marked part.

GLL1019180Courtesy of VOLVO CARS CORPORATION
CAUTION:

This component is sensitive to "mechanical stresses". If the component has been dropped onto the floor, for example, it must not be installed in a vehicle. 

NOTE:

Make sure that no component falls off during removal. 

GLL1008878Courtesy of VOLVO CARS CORPORATION
WARNING:

Be prepared to collect escaping fluid. 

CAUTION:

Make sure that the area around the component is clean and free of foreign material.