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Home >> Volvo >> 2016 >> XC90 T6 R-Design >> Repair and Diagnosis (Single Page) >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Intake And Exhaust System - Removal, Replacement And Installation >> Catalytic Converter >> Catalytic Converter [2016-2019, B4204T28, TG-81SC] >> Removal

Catalytic Converter [2016-2019, B4204T28, TG-81SC]: Removal

NOTE:

Removal steps in this procedure may contain installation details. 

GLL1032283Courtesy of VOLVO CARS CORPORATION

Loosen the screws.

Remove the marked part.

GLL1010814Courtesy of VOLVO CARS CORPORATION

Release the locks.

Disconnect the connectors.

Loosen the clips.

Follow instructions for lifting points body frame, refer to: JACKING POINTS BODY

GLL1012418Courtesy of VOLVO CARS CORPORATION

Remove the screws.

  1. Torque:  M8, 24Nm
  2. Torque:  M10, 50Nm
GLL1034295Courtesy of VOLVO CARS CORPORATION
NOTE:

Use a new seal. 

Remove the nuts.

Torque:  M8, 24Nm

GLL1033012Courtesy of VOLVO CARS CORPORATION

Remove the nuts.

Torque:  M8, 24Nm

GLL1040693Courtesy of VOLVO CARS CORPORATION

Remove the nut.

Torque:  M8, 24Nm

GLL1027679Courtesy of VOLVO CARS CORPORATION

Loosen the marked detail/details.

GLL1015178Courtesy of VOLVO CARS CORPORATION
NOTE:

Use a new seal. 

Remove the marked part.

GLL1000446Courtesy of VOLVO CARS CORPORATION

Remove the nuts.

Torque:  M6, 10Nm

Remove the marked part.

GLL1027724Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  M6, 10Nm

Remove the marked part.

GLL1036427Courtesy of VOLVO CARS CORPORATION

Torque:  Lambda probe, tightening, 45Nm

Refer to: Special Tool: 999 5543  

GLL1040372Courtesy of VOLVO CARS CORPORATION

Torque:  Lambda probe, tightening, 45Nm

Refer to: Special Tool: 999 5543  

GLL1006601Courtesy of VOLVO CARS CORPORATION
NOTE:

The image content (components etc.) may vary depending on equipment level or for other reasons. 

Remove the screws.

Torque:  M5, 5Nm

Fold marked part aside.

GLL1027270Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  M8, 24Nm

Fold marked part aside.

GLL1002807Courtesy of VOLVO CARS CORPORATION

Remove the nuts.

Torque:  M8, 24Nm

GLL1013015Courtesy of VOLVO CARS CORPORATION
NOTE:

Make sure that a new component is installed. 

Loosen the screws.

Torque:  Clamp catalytic converter, 20Nm

GLL1027757Courtesy of VOLVO CARS CORPORATION

HINT: It may be necessary to twist or turn the component. 

GLL1016930Courtesy of VOLVO CARS CORPORATION
NOTE:

Make sure to follow the sequence indicated. 

NOTE:

Make sure that the mating faces are clean and free of foreign material.