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Home >> Volvo >> 2016 >> XC90 T6 R-Design >> Repair and Diagnosis (Single Page) >> Engine Mechanical >> Accessory Drive Belts >> Engine - Removal, Replacement And Installation >> Front SUBFRAME >> Front SUBFRAME [2016-2020, B4204T28 | 2020, B4204T39] >> Removal And Installation

Removal And Installation

REMOVAL 

NOTE:

Removal steps in this procedure may contain installation details. 

Remove front subframe, service position, refer to: FRONT SUBFRAME, SERVICE POSITION  

TRANSFERRING COMPONENTS 

GLL1046247Courtesy of VOLVO CARS CORPORATION

Remove the marked detail/details.

  1. Torque:  M6, 10Nm
  2. Use hands only.
  3. Torque:  M8, 24Nm
GLL1047504Courtesy of VOLVO CARS CORPORATION

Remove the marked part.

GLL1046520Courtesy of VOLVO CARS CORPORATION

Remove the marked detail/details.

GLL1009321Courtesy of VOLVO CARS CORPORATION

Loosen the screws.

  1. Torque:  M8, 24Nm
  2. Torque:Lower arm lower front to subframe (rear mounting, screw),

    • Stage 1: 140 Nm 
    • Stage 2: 60 ° 
GLL1031307Courtesy of VOLVO CARS CORPORATION

Remove the marked part.

GLL1037414Courtesy of VOLVO CARS CORPORATION
NOTE:

Refer to Spare parts catalogue for information on correct component/ fastener. 

Loosen the screws.

Torque:Steering gear to subframe,

GLL1017063Courtesy of VOLVO CARS CORPORATION

Remove the marked part.

GLL1049769Courtesy of VOLVO CARS CORPORATION
CAUTION:

Note the location of the component before removal. 

Remove the screws.

Remove the marked part.

On both sides.

Torque:  M8, 24Nm

GLL1045973Courtesy of VOLVO CARS CORPORATION

On both sides.

Loosen the nut.

Torque:Lower arm front to subframe (rear mounting, nut),

GLL1001134Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that a new bolt is installed. 

Refer to: Special Tool: 999 7538  

Remove the screw.

GLL1048934Courtesy of VOLVO CARS CORPORATION

On both sides.

Remove the screws.

Torque:Lower arm front to subframe (front mounting),

GLL1043836Courtesy of VOLVO CARS CORPORATION

On both sides.

Remove the marked part.

GLL1010768Courtesy of VOLVO CARS CORPORATION

On both sides.

Remove the screw.

Remove the marked part.

Torque:  M6, 10Nm

GLL1037463Courtesy of VOLVO CARS CORPORATION

Loosen the screws.

Remove the marked part.

Torque:  Lower torque rod rear left, to subframe, 110Nm

GLL1004398Courtesy of VOLVO CARS CORPORATION

Loosen the screws.

Remove the marked part.

Torque:  Lower torque rod rear right, to subframe, 60Nm

INSTALLATION 

To install, reverse the removal procedure.

GLL1017838Courtesy of VOLVO CARS CORPORATION
CAUTION:

Only use the specified special tool. 

NOTE:

This step is only necessary when installing a new component. 

On both sides.

Refer to: Special Tool: 999 7536  

Install front subframe, service position, refer to: FRONT SUBFRAME, SERVICE POSITION  

Perform wheel angles check, refer to: WHEEL ANGLES, CHECK