Engine Body, Exposing [2016, 2018, 2019, B4204T28, TG-81SC | 2020, B4204T28; B4204T39, TG-81SD]: Removal

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CAUTION:

The number of connectors, cables and cable ties may vary depending on the vehicle specification.

Remove the marked part.

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Remove the screws.

Torque: M10, 50Nm

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Remove the screws.

Torque: M10, 50Nm

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Remove the screws.

Torque: M10, 50Nm

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NOTE:

Make sure that no components catch.

Remove the marked part.

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Remove the screw.

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WARNING:

Be prepared to collect escaping fluid.

Remove the part carefully

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Remove the screw.

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Remove the screws.

Fold marked part aside.

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Turn the engine

Note the position.

Remove the screws.

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Turn the engine

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Note the position.

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Refer to: Special Tool: 999 7568

Install the screws.

Torque: Installation screw ISG (M8), 18Nm

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Refer to: Special Tool: 999 7568

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Refer to: Special Tool: 999 7568

Install the screws.

Use hands only.

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Remove the screws.

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Tighten the bolts.

Torque: Installation screw ISG (M6), 8Nm

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Remove the screws.

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CAUTION:

The component must be removed by hand. Tools may not be used.

Remove the marked part.

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Refer to: Special Tool: 999 2520 , Special Tool: 999 5297 , and Special Tool: 998 9721

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Remove the screws.

Torque: M6, 10Nm

Remove the marked part.

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Remove the screws.

Torque: M8, 24Nm

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Release the lock.

Remove the hose.

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WARNING:

Be prepared to collect escaping fluid.

Release the lock.

Remove the screw.

Torque: M6, 10Nm

Remove the marked part.

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WARNING:

Be prepared to collect escaping fluid.

Remove the screws.

Torque: M7, 17Nm

Remove the marked part.

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Remove the screw.

Torque: M6, 10Nm

Remove the marked part.

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WARNING:

Be prepared to collect escaping fluid.

NOTE:

Use suitable paper to absorb any escaping fluid.

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Remove the screws.

Torque: M6, 10Nm

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NOTE:

Orientation view

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CAUTION:

Note the placing of the tool.

Remove the screw.

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Remove the screws.

Remove the marked part.

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Remove the screws.

Torque: M8, 24Nm

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NOTE:

Note the position of the component before removal.

Remove the screw.

Torque: Knock sensor, 20Nm

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Torque: Oil pressure sensor, 15Nm

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Remove the screws.

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Remove the screws.

Remove the part carefully

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Remove the screws.

Torque: M6, 10Nm

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Remove the screws.

Torque: M6, 10Nm

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Remove the screws.

Remove the part carefully

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Loosen the hose clamps.

Remove the marked part.

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CAUTION:

Make sure that all openings are sealed.

NOTE:

Make sure that a new component is installed.

Torque:High-Pressure Fuel Line to Fuel Pump,

Stage 1: 12Nm
Stage 2: 25Nm

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Remove the screws.

Torque: M8, 24Nm

Remove the part carefully

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NOTE:

Make sure that no component falls off during removal.

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WARNING:

Be prepared to collect escaping fluid.

CAUTION:

Make sure that the area around the component is clean and free of foreign material.

Remove the screws.

Torque: M8, 24Nm

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Torque: M6, 10Nm

Remove the marked part.

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Remove the screws.

Torque: M6, 10Nm

Remove the marked part.

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Remove the screws.

Torque: M6, 10Nm

Remove the marked part.

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Remove the screws.

Torque: Fuel rail, 20Nm

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Remove the screws.

Torque: M6, 10Nm

Remove the marked part.

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Remove the clips.

Remove the screws.

Torque: M6, 10Nm

Remove the marked part.

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Remove the clips.

Remove the part carefully

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Remove the screw.

Torque: M6, 10Nm

Fold the insulation aside.

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Remove the screw.

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Remove the marked part.

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Remove the screw.

Torque: M6, 10Nm

Remove the clip.

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Remove the part carefully

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Remove the screws.

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Remove the screws.

Torque: M8, 24Nm

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Remove the part carefully

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Remove the marked part.

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Remove the screws.

Torque: M6, 10Nm

Remove the marked part.

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Remove the following items:

Torque: Oil pressure pipe to the turbocharger, 26Nm
Torque: M6, 10Nm

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Remove the screws.

Torque: M6, 10Nm

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Remove the following items:

Torque:Exhaust manifold to cylinder head, nut,
- Stage 1: 20Nm
- Stage 2: 20Nm
,
Torque:Exhaust manifold to cylinder head, bolt,
- Stage 1: 20Nm
- Stage 2: 20Nm
,

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Remove the marked part.

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Loosen the hose clamps.

Remove the marked part.

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Remove the screws.

Remove the following items:

Torque: M8, 24Nm
Torque: M6, 10Nm

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Remove the screws.

Torque: M6, 10Nm

Remove the marked part.

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Remove the screws.

Torque: M8, 24Nm

Remove the marked part.

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Remove the screws.

Torque: M8, 24Nm

Remove the marked part.

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Remove the screws.

Torque: M8, 24Nm

Remove the marked part.

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Remove the screws.

Torque: M10, 50Nm

Remove the marked part.